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Aluminium Ingots from Scrap Cans
Aluminium melts at about 660 °C, within reach of a charcoal furnace with forced air. Drink cans are mostly aluminium alloy with a thin plastic coating and paint; melted down, the coating burns off and the oxide and dirt float to the top as dross, which is skimmed before the clean metal is poured into a mould. Cans are thin and oxidise a lot, so the yield is well below the cans' weight: weigh both and see.
Water meeting molten aluminium turns to steam instantly and throws metal: every can, tool and mould must be dry.
中级
Half a day
说明
1
1
Prepare the cans
Prepare the cans
Empty, rinse and fully dry the cans, then crush them flat. Weigh them.
此步骤所需材料:
铝制饮料罐(空)3 公斤所需工具:
称重秤2
2
Melt
Melt
Heat the crucible in the charcoal furnace with forced air until red, then feed in crushed cans a few at a time, pushing each under the melt.
此步骤所需材料:
木炭15 公斤所需工具:
木炭炉
耐火黏土坩埚
坩埚钳
皮革围裙
电焊手套
安全眼镜
钢头安全靴3
3
Skim the dross
Skim the dross
When all is melted, skim the grey dross off the top with a dry, preheated ladle.
所需工具:
长柄撇沫勺4
4
Pour
Pour
Over a bed of dry sand, lift the crucible with the tongs and pour into a preheated, dry ingot mould in one steady stream.
此步骤所需材料:
砂20 公斤所需工具:
坩埚钳
锭模5
5
Weigh the yield
Weigh the yield
When cold, knock the ingots out and weigh them against the cans.
所需工具:
称重秤6
6
Troubleshooting
Troubleshooting
Can melting troubleshooting.
Flow
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