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Gamelan Bronze Keys: Ten Parts Copper, Three Parts Tin, Cast and Forged
The keys of a saron are bronze bars. Javanese makers give the best gamelan bronze as ten parts copper to three parts tin, melted in a clay bowl (kowi), poured to a blade shape, forged with many kinds of hammer blows, checked, then tuned to the set's scale (Wikipedia, Gamelan production). Charge size, mould and tuning method are ours.
The picture: new saron keys on their frame (Wikimedia Commons).
高级
3 days
说明
1
1
Weigh ten to three
Weigh ten to three
For six keys weigh 1 kg of copper and 300 g of tin: ten parts copper to three parts tin.
此步骤所需材料:
铜锭1000 克
锡锭300 克所需工具:
数字厨房秤2
2
Melt in the clay crucible
Melt in the clay crucible
Melt the copper in a clay crucible in the furnace under a strong blast, then add the tin and stir it in.
此步骤所需材料:
木炭1 as required所需工具:
深腹黏土坩埚
砖砌炉
风箱
坩埚钳
电焊手套
皮革围裙
面屏3
3
Pour the blades
Pour the blades
Pour into an open iron mould to blade-shaped bars, a little longer and thicker than the finished keys. Let them cool.
所需工具:
坩埚钳
锭模
电焊手套
皮革围裙
面屏4
4
Forge
Forge
Forge each bar to shape on the anvil with a range of hammer blows, working it even along its length.
所需工具:
铁匠炉
铁砧
横向楔头锤
铁匠钳
电焊手套
皮革围裙
面屏5
5
Check and tune
Check and tune
Check each key for cracks. Strike it on soft supports and read its note on the tuner. Grind the ends to raise the note; thin the underside at the middle to lower it. Work in small steps until each key sits on its note.
所需工具:
半音调音器与节拍器(夹式)
角磨机
锉刀套装
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