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Glass Saw: Rigid Diamond Wire Ring Driven by Its Rim
Martin

创建者

Martin

23. 十月 2026NO
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Glass Saw: Rigid Diamond Wire Ring Driven by Its Rim

Jesse Cogswell's ring saw (US 4,576,139, 1986) for glass, ceramics and stone. The blade is a rigid circle of wire coated with bonded diamond, standing upright through a cutting table. A rubber-tyred wheel on the motor drives it by friction round its own rim at 3000 ft/min or more, and twelve guide wheels on slots round an aluminium back-plate hold it true. Because it cuts with any part of its rim, the work can be turned freely for curves and inside shapes; a sponge in a water tray wets the wire. The patent sizes the ring from the thickest work to be cut (8 in ring for 3/16 in); the notebook does the sums. The picture: the patent's Fig. 1.
高级
3 days

说明

1

Cut and brace the back-plate

Cut the back-plate (2A) from aluminium plate, its upper part curved as an arc to shield the saw, stiffened by an angle (2B) along the top and a flat splatter strip (2C) at the front. Bolt on two front struts (21, 21A) and two side struts (22) and bolt them to the base. Ours: drill press.

此步骤所需材料:

铝板铝板1 个
铝角材铝角材1 个
六角头螺栓 - 8.8 级六角头螺栓 - 8.8 级1 个

所需工具:

台钻台钻
活动扳手活动扳手
2

Cut the wheel-slider apertures

Cut slots (32) through the back-plate's arc at 0, 30, 60, 90, 120, 210, 240, 270, 300 and 330° round the ring's centre: two slots at 90° and 210° for the guide pairs, one at each of the others. The slots let each guide wheel slide to the ring.

所需工具:

台钻台钻
3

Assemble the guide wheels

For each of the twelve guide wheels, stretch two rubber O-rings (27) into the grooves of a bearing wheel (26) with sealed roller bearings, and mount it on a shoulder bolt (28) with a washer, lockwasher and nut.

此步骤所需材料:

导向滚轮导向滚轮12 个
O形密封圈O形密封圈24 个
台阶螺栓台阶螺栓12 个
平垫圈平垫圈12 个
Spring WasherSpring Washer12 个
六角螺母六角螺母12 个

所需工具:

活动扳手活动扳手
4

Turn the drive wheel

Turn an aluminium disk with a hub, a bored axle hole and a deep groove round its rim, and seat a large rubber O-ring (23) in the groove as its driving tyre. Ours: lathe.

此步骤所需材料:

铝板铝板1 个
O形密封圈O形密封圈1 个

所需工具:

金属车床金属车床
5

Mount the motor and drive axle

Strap the electric motor (51) onto its pillow block (50) with fastening bands (52) and bolt the block to the base. Fix the drive wheel on the motor's axle (24) and carry the axle's end in an axle pillow block (24A, 24B).

此步骤所需材料:

电动机电动机1 个
电机固定箍电机固定箍2 个
轴承座轴承座2 个
钢轴钢轴1 个
六角头螺栓 - 8.8 级六角头螺栓 - 8.8 级1 个

所需工具:

活动扳手活动扳手
6

Fit the ring and its guides

Stand the ring saw on the drive wheel's tyre. Bolt the guide wheels through their slots: each pair with a tension spring between its two wheels, each single with a spring to the back-plate's lower rim, the one at 330° pressing the ring onto the drive wheel. Set them against the ring, then tighten the nuts. Fit two horizontal roller-guides (17) at 150°, sprung together, just before the cut.

此步骤所需材料:

金刚石环形锯条金刚石环形锯条1 个
拉伸弹簧拉伸弹簧11 个
导向滚轮导向滚轮2 个

所需工具:

活动扳手活动扳手
7

Fit the table, tray and sponge

Bolt the water tray (46) on four bracket supports (19, 20) by its four studs; put a ring-shaped sponge (47) in it and the cutting table (44) over it, the ring passing through centre holes reached by slots offset half an inch from a radius. Set the table top below the ring's centre line by the thickest work you will cut. Add water to the tray.

此步骤所需材料:

托盘托盘1 个
海绵海绵1 个
铝板铝板1 个
水水1 batch

所需工具:

活动扳手活动扳手
8

Fit the face shield and drip pan

Bolt the shield arm (41) to the back-plate and pivot a clear acrylic face shield (43) in its holder (42) on a locking screw. The base is a catchment for the coolant with a drain hole in one corner.

此步骤所需材料:

亚克力板亚克力板1 个
铝板铝板1 个
接液盘接液盘1 个

所需工具:

活动扳手活动扳手
9

Ring size and drive speed

正在加载 Jupyter 笔记本…

材料

20

所需工具

3

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