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Hydraulic Test Pump: Brass Valve Box with Glass Marble Valves and a Gas-Barrel Plunger (Cassell's, 1903)
Forge

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Forge

9. 十一月 2026NO
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Hydraulic Test Pump: Brass Valve Box with Glass Marble Valves and a Gas-Barrel Plunger (Cassell's, 1903)

A hand pump for testing a small boiler, a pipe or a fitting with water under pressure. Cassell's Cyclopaedia of Mechanics (1903) drills a brass rod into a valve box, uses two glass playing marbles as the valves, and works a plunger in a short length of gas or steam pipe through a gland made from an ordinary socket and nipple. The source says it "would stand a pressure of 250 lb. per square inch easily". It has no gauge of its own: read the pressure on the work being tested. Source: P. N. Hasluck (ed.), Cassell's Cyclopaedia of Mechanics, Third Series (1903), p. 291, "Simple Hydraulic Testing Pump". Picture: its Figs. 1-3.
中级
Unknown

说明

1

Read Cassell's

"The pump here illustrated is designed for use in testing a small boiler, and for similar purposes; it will fulfil the purpose of pumps of costly design and workmanship, and can be built for a few pence. It consists of a rod of solid brass or gun-metal drilled out to the required sizes as shown in Fig. 1, and fitted with ordinary iron gas or steam bends at the top and bottom of valve box."
2

Drill the valve box

Drill a rod of solid brass (or gun-metal) lengthwise from both ends to the sizes in Fig. 1, so that each glass marble drops into a seating made by the drill: the suction valve below, the discharge valve above. Drill and tap both ends for the iron gas or steam pipe bends, and drill and tap the centre of the side to take the pump barrel. No sizes are given (unknown).

此步骤所需材料:

黄铜棒黄铜棒1 valve box

所需工具:

台虎钳台虎钳
台钻台钻
钻头套装钻头套装
丝锥板牙套装丝锥板牙套装
未知尺寸未知尺寸
3

Fit the valves and bends

Drop a glass marble into each seating (glass is preferred: it is far rounder than clay marbles). Screw an iron gas or steam pipe bend into the bottom (the suction) and another into the top (the delivery). The upper pipe carries a small cross-bar that stops the discharge marble from blocking the outlet (Fig. 3); its material is not given (unknown).

此步骤所需材料:

玻璃弹珠玻璃弹珠2 个
螺纹管件螺纹管件2 pipe bends
未知材料未知材料1 cross-bar

所需工具:

管钳管钳
4

Make the barrel and gland

Cut a short length of gas or steam pipe for the barrel: its length is set by the stroke the pump is to have. Screw one end into the valve box. Countersink the other (gland) end, screw an ordinary socket over it, and screw into the socket an ordinary nipple, also countersunk, as the gland. Fit a back nut on the nipple for screwing up the gland and fix it with a rivet so it cannot turn.

此步骤所需材料:

水管水管1 short length
螺纹管件螺纹管件2 socket and nipple
锁紧螺母锁紧螺母1 个
铁铆钉铁铆钉1 个

所需工具:

钢锯钢锯
锪孔钻头套装锪孔钻头套装
管钳管钳
圆头锤圆头锤
5

Make the plunger

File out the inside of the barrel roughly to remove scale and unevenness left by the pipe mandrel. Turn a plunger to fit it loosely, file two flats on one end and drill a hole there for a pin. The plunger's material and what the pin holds are not given (unknown).

此步骤所需材料:

未知材料未知材料1 plunger

所需工具:

锉刀(手用锉)锉刀(手用锉)
金属车床金属车床
台钻台钻
钻头套装钻头套装
6

Mount and use

Fix the pump down with two ordinary bent clips over the barrel near its ends (Fig. 2). Put the suction bend in water, connect the delivery to the work and work the plunger. Cassell's: the pump "would stand a pressure of 250 lb. per square inch easily". The clip material is not given (unknown).

此步骤所需材料:

未知材料未知材料2 bent clips

所需工具:

管钳管钳

材料

7

所需工具

11

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