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Methyl Methacrylate Syrup: Partly Polymerised below 80 °C with Hydrogen Peroxide
Charlie

创建者

Charlie

20. 十月 2026DE
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Methyl Methacrylate Syrup: Partly Polymerised below 80 °C with Hydrogen Peroxide

Methyl methacrylate syrup is the monomer partly polymerised until it is thick: the stock that is poured between glass plates to cast acrylic sheet. ICI's Tattersall (US 2,071,907, 1937) heats the liquid monomer with a little catalyst, never above 80 °C, until it is syrupy, then cools it. His example used benzoyl peroxide and he names hydrogen peroxide as an alternative but gives no amount. Our choice: 14 g of 3 % hydrogen peroxide per kg of monomer, as many peroxide molecules as his 0.3 % benzoyl peroxide. Methyl methacrylate is flammable: no open flame. The picture: our diagram.
中级
Half a day

说明

1

Weigh monomer and peroxide

Weigh liquid methyl methacrylate into a round-bottom flask and add 14 g of 3 % hydrogen peroxide per kg of monomer (our amount; the patent only says a relatively small amount).

此步骤所需材料:

甲基丙烯酸甲酯甲基丙烯酸甲酯1 公斤
过氧化氢(3 %)过氧化氢(3 %)14 克

所需工具:

圆底烧瓶圆底烧瓶
等臂天平等臂天平
化学防溅护目镜化学防溅护目镜
橡胶手套橡胶手套
通风柜(带排风管)通风柜(带排风管)
2

Heat, never above 80 °C

Fit a reflux condenser and warm the flask in a water bath to near but not above 80 °C. Above 80 °C the finished sheet is not flawless; lower temperatures work but take longer.

所需工具:

圆底烧瓶圆底烧瓶
回流冷凝管回流冷凝管
水浴水浴
电热板电热板
实验室温度计实验室温度计
通风柜(带排风管)通风柜(带排风管)
3

Stop when it is syrupy

Check the thickness now and then with a glass rod. Stop when the liquid has become a syrup. The patent took its example to a molecular weight of 3000, measured by viscosity, and gives no time.

所需工具:

玻璃搅拌棒玻璃搅拌棒
实验室温度计实验室温度计
4

Cool to room temperature

Cool the syrup to about room temperature (30 °C in the example) in cold water. It is then ready to pour between glass plates and cast into sheet.

所需工具:

水冷槽水冷槽
实验室温度计实验室温度计
橡胶手套橡胶手套

材料

2

所需工具

11

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