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Steel Butt Hinges from Sheet and Rod
A butt hinge is two flat leaves whose curled edges, the knuckles, interlock round a pin. Each leaf's edge is rolled round a rod the size of the pin; slots are cut so the knuckles alternate; the pin goes through and is peened over. Countersunk holes take the screws.
中级
2 hours per pair
说明
1
1
Cut the leaves
Cut the leaves
Mark and cut two leaves from 1.5 mm mild steel sheet, 75 by 30 mm plus a curl allowance of about three times the pin's diameter.
此步骤所需材料：
低碳钢板0.01 sqm所需工具：
划针
铁皮剪
锉刀套装2
2
Roll the knuckles
Roll the knuckles
Clamp a leaf in the vise with a 4 mm rod along its edge and hammer the edge round the rod, a little at a time, until it closes. Do the second leaf the same way.
所需工具：
台虎钳
圆头锤3
3
Cut alternate knuckles
Cut alternate knuckles
Mark the knuckle into five equal lengths. Saw and file away the 2nd and 4th on one leaf and the 1st, 3rd and 5th on the other, so they mesh.
所需工具：
钢锯锉刀套装
6 英寸数显卡尺4
4
Drill and countersink
Drill and countersink
Centre-punch three holes in each leaf, drill them for the screws and countersink them.
所需工具：
中心冲
台钻
钻头套装
锪孔钻头套装5
5
Pin it
Pin it
Mesh the knuckles and push a 4 mm mild steel rod through, cut 1 mm proud at each end. Peen both ends over so the pin cannot slide out. Check it swings freely.
此步骤所需材料：
低碳钢圆棒0.1 米所需工具：
钢锯圆头锤台虎钳6
6
Troubleshooting
Troubleshooting
Butt hinge troubleshooting.
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