Zusammenarbeit
KUNST
SCHÖNHEIT & WELLNESS
HANDWERK
KULTUR & GESCHICHTE
UNTERHALTUNG
UMFELD
ESSEN & GETRÄNKE
REVERSE ENGINEERING
WISSENSCHAFTEN
SPORT
TECHNOLOGIE
WEARABLES
Ring-Disk Spiral-Pin Churn: Cream Forced Out Between Corrugated Rings, Then Drawn to the Middle by Spiral Pins
Buttercup

Erstellt von

Buttercup

11. November 2026IE
0
0
0
0
0

Ring-Disk Spiral-Pin Churn: Cream Forced Out Between Corrugated Rings, Then Drawn to the Middle by Spiral Pins

Daniel C. Brown of New York received US 26,880, dated 24 January 1860, for a churn. Cream poured into a hopper runs into the middle of a still disk at the bottom of a box, under a turning disk; their corrugated rings run between each other without touching, so the cream is flung outward and must climb over ring after ring. Above, the turning shaft carries pins set in two spirals that meet in the middle, drawing the butter there to be gathered. The patent gives no sizes; every size here is ours.
Fortgeschritten
About 2 days, plus printing

Anweisungen

1

Rings that never touch

Jupyter-Notebook wird geladen …
2

Agitators passing between each other, two months before

Cornell's arms pass between those of a second shaft. Brown's rings run between the rings of a still disk.
3

Read US 26,880

"The milk or cream thus entering while the disk G is in rapid motion, it will be seen that (by the centrifugal force developed) the fluid will be forced outward, but, meeting the obstruction of the rings, will be checked—accumulate to some extent until forced to climb over and around them, successively advancing thus and being checked and being thereby subjected to the action of the corrugated surfaces upon each side of the rings"
4

Print the still disk F

A disk 236 mm across with three corrugated rings 8 mm thick and 12 tall at 40, 74 and 108 mm, a 21 mm bearing for G's journal, a 13 mm inlet beside it for the spout, and three feet. PETG, 0.2 mm layers, 40 % infill, 4 walls.
DesigndateiSTLCC0 - Free
5

Print the turning disk G

A disk 236 mm across with two corrugated rings at 57 and 91 mm, a 20 mm journal below and a hub above with a cross hole for the shaft's pin. PETG, 0.2 mm layers, 40 % infill, 4 walls.
DesigndateiSTLCC0 - Free
6

Print the gear wheel

Spur wheel, 48 teeth, module 3, 15 mm face, with a hub bored 20.6 mm. PETG, 0.2 mm layers, 40 % infill, 4 walls.
DesigndateiSTLCC0 - Free
7

Print the geared stud's pinion

Spur pinion, 16 teeth, module 3, 15 mm face, with a hub bored 20.6 mm. PETG, 0.2 mm layers, 40 % infill, 4 walls.
DesigndateiSTLCC0 - Free
8

Box A, hopper B and spout C

From 20 mm hardwood make a box 300 x 300 mm and 450 mm deep inside with a lid bored 21 mm in its middle. Bore one side 13 mm, 10 mm above the floor in its middle. Bend a 12 mm stainless tube to run from outside, through that hole along the floor and up into F's inlet, seal it through the side, and fit a stainless funnel on its outer end as the hopper. Fill the box with water overnight so it swells tight, then empty it.

Materialien für diesen Schritt:

HartholzbrettHartholzbrett3 Stück
HolzleimHolzleim1 Stück
HolzschraubenHolzschrauben30 Stück
EdelstahlrohrEdelstahlrohr1 Stück
EdelstahltrichterEdelstahltrichter1 Stück
SilikondichtmasseSilikondichtmasse1 Stück

Benötigte Werkzeuge:

TischkreissägeTischkreissäge
HandsägeHandsäge
AkkubohrschrauberAkkubohrschrauber
BohrersatzBohrersatz
Flachfräsbohrer-SatzFlachfräsbohrer-Satz
Bügelsäge (Metallsäge)Bügelsäge (Metallsäge)
Schraubzwinge mit SchiebebügelSchraubzwinge mit Schiebebügel
Bandmaß (Rollmeter)Bandmaß (Rollmeter)
WasserWasser
9

Disks, shaft D and pins b

Stand F on its feet in the middle of the floor over the spout. Plane a hardwood shaft to a hexagon 40 mm across the flats and 393 mm long, with a 19 mm square socket 30 mm deep in its top, and pin its foot in G's hub. Bore twelve 16 mm holes through it from 35 to 332 mm above its foot, 27 mm apart, and glue in hardwood pins reaching 135 mm from the middle: the lower six turning 60 degrees each from the foot upward, the upper six the same from the top downward, so the two spirals meet at the middle. Set G's journal in F's bearing.

Materialien für diesen Schritt:

HartholzbrettHartholzbrett1 Stück
HartholzdübelHartholzdübel1 Stück
HolzleimHolzleim1 Stück
SplintSplint1 Stück
PETG-FilamentPETG-Filament1 Stück

Benötigte Werkzeuge:

FDM-3D-DruckerFDM-3D-Drucker
HolzdrechselbankHolzdrechselbank
TischkreissägeTischkreissäge
LochbeitelLochbeitel
Holzhammer (Klüpfel)Holzhammer (Klüpfel)
AkkubohrschrauberAkkubohrschrauber
BohrersatzBohrersatz
SchleifpapierSchleifpapier
10

Geared stud and crank E

Pass a 20 mm stainless stud through the lid, square at its foot to drop into the shaft's socket, with the pinion pinned on top. Fix a second stud in the lid 96 mm away carrying the gear wheel, meshing, with a crank and handle on it. Lift the lid to free the shaft and disks for cleaning.

Materialien für diesen Schritt:

EdelstahlstabEdelstahlstab2 Stück
HartholzbrettHartholzbrett1 Stück
HartholzdübelHartholzdübel1 Stück
UnterlegscheibeUnterlegscheibe4 Stück
SplintSplint2 Stück

Benötigte Werkzeuge:

Bügelsäge (Metallsäge)Bügelsäge (Metallsäge)
Feilen (Handfeile)Feilen (Handfeile)
AkkubohrschrauberAkkubohrschrauber
BohrersatzBohrersatz
11

The build in 3D

FreeCAD model of this build, cut through the middle: the box, the spout running into the still disk, the turning disk with its rings between the still disk's, the hexagonal shaft with its two spirals of pins, and the geared stud, wheel and crank on the lid. The rotor was turned through 16 positions.
DesigndateiBLENDCC0 - Free
12

Churn

Turn the crank and pour heavy cream at about 15 °C, checked with the thermometer, into the hopper, about 15 litres in all, keeping the disk turning fast. Keep turning, timing it. When the butter comes the pins gather it in the middle: lift the lid, take out the shaft and the butter, drain the buttermilk, wash the butter in cold water until it runs clear, salt and weigh it.

Materialien für diesen Schritt:

SchlagsahneSchlagsahne15 l
Grobes MeersalzGrobes Meersalz1 Stück
WasserWasser1 Stück

Benötigte Werkzeuge:

Einsteck-FühlerthermometerEinsteck-Fühlerthermometer
StoppuhrStoppuhr
Digitale KüchenwaageDigitale Küchenwaage
Große Rührschüssel aus EdelstahlGroße Rührschüssel aus Edelstahl
13

Troubleshooting

Ring-disk churn troubleshooting.

Flow

Loading...
14

History and honest limits

**Daniel C. Brown** of New York, US 26,880, 24 January 1860, "Churn". He claimed the disks F and G with the rings on their inner sides. His disks were wood or metal; ours are printed. His hopper is a jointed bucket; ours is a funnel on a tube. The patent gives no sizes; every size here is ours.

Materialien

14

Benötigte Werkzeuge

19

Designdateien

5

CC0 Gemeinfrei

Dieser Blueprint ist unter CC0 veröffentlicht. Sie dürfen dieses Werk für jeden Zweck frei kopieren, ändern, verbreiten und verwenden, ohne um Erlaubnis zu fragen.

Unterstützen Sie den Maker, indem Sie Produkte über seinen Blueprint kaufen, wo er eine Maker-Provision von Anbietern festgelegt, verdient. Oder erstellen Sie eine neue Iteration dieses Blueprints und verbinden Sie ihn in Ihrem eigenen Blueprint, um Einnahmen zu teilen.

Diskussion

(0)

Anmelden um an der Diskussion teilzunehmen

Kommentare werden geladen...