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Double-Swing Churn: Swing the Platform, the Toothed Pieces Work Both Dashers
Woody

Erstellt von

Woody

6. Oktober 2026NO
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Double-Swing Churn: Swing the Platform, the Toothed Pieces Work Both Dashers

Working a dash churn means lifting the dasher, again and again. Daniel Osgood, Jr., of Bluehill, Maine, received US 831, dated 9 July 1838, for what he called "Osgood's Double-Swing Churn": two common churns on a platform swinging in a frame. The side pieces rising from the platform are cut into teeth that mesh with the teeth of two pieces hung above, so as the platform swings backward and forward a lever is alternately raised and depressed, "giving the downward and upward motion to the dashers." The power required, he wrote, "is nearly in proportion to the power required to draw a pendulum in its lateral motion compared with that of raising its weight." This rung compares the swing of his platform and ours, then prints the toothed sectors, builds a tabletop frame for two jars, and makes butter.
Fortgeschritten
About 6 hours, plus printing

Anweisungen

1

Swing period and dasher stroke

Jupyter-Notebook wird geladen …
2

One load balancing another on a lever

The embedded blueprint lifts water with a counterweighted beam. Osgood's beam balances one churn's dasher against the other's, and he says to balance a single churn with a weight.
3

Read US 831

"This saving of labor is acquired by placing two common churns, Figure 3 (a a) on a swinging platform (b). This platform is made to swing by being suspended in the frame A, B, C, D, by a rod passing through the frame and two pieces (d d) rising from the sides of the platform (b)... The ends of the side pieces (d, d,) and the corresponding upper, pieces (g, g,) are cut into teeth or cogs (l l,) and mesh into each other."
4

Print four toothed sectors

Print four identical sectors (/uploads/blueprints/double-swing-churn-sector.stl), flat. Each has a 6.6 mm pivot hole at the centre of its teeth and two screw holes in its tail. Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Materialien für diesen Schritt:

PETG-FilamentPETG-Filament1 Stück

Benötigte Werkzeuge:

FDM-3D-DruckerFDM-3D-Drucker
5

Build the frame and platform

Make two A-frames of pine about 420 mm tall, joined at the top by a cross bar. Drill both for two 6 mm steel rods 60 mm apart, one above the other: the lower rod carries the platform and the upper carries the beam. Cut a plywood platform 280 × 130 mm. Screw an upright pine strip to each side of the platform, reaching up to the lower rod, and screw a sector to the top of each strip, teeth up and pivot on the rod.

Materialien für diesen Schritt:

KiefernbrettKiefernbrett1 Stück
SperrholzplatteSperrholzplatte1 Stück
Rundstahl (Baustahl)Rundstahl (Baustahl)1 Stück
Holzschraube #8 x 1"Holzschraube #8 x 1"1 Stück
HolzleimHolzleim1 Stück

Benötigte Werkzeuge:

HandsägeHandsäge
Bügelsäge (Metallsäge)Bügelsäge (Metallsäge)
AkkubohrschrauberAkkubohrschrauber
BohrersatzBohrersatz
SchraubzwingenSchraubzwingen
Bandmaß (Rollmeter)Bandmaß (Rollmeter)
6

Hang the beam and dashers

Screw the other two sectors to two short pine pieces hung on the upper rod, teeth down, meshing with the lower ones. Join the hung pieces with a cross bar and fix a beam across it at right angles, 200 mm long. Hang a dowel dasher with a plywood disc from each end on a loose screw, through a hole in each jar's lid. Fit a long handle to the platform.

Materialien für diesen Schritt:

KiefernbrettKiefernbrett1 Stück
HartholzdübelHartholzdübel1 Stück
SperrholzplatteSperrholzplatte1 Stück
EinmachglasEinmachglas2 Stück
Holzschraube #8 x 1"Holzschraube #8 x 1"1 Stück

Benötigte Werkzeuge:

HandsägeHandsäge
AkkubohrschrauberAkkubohrschrauber
BohrersatzBohrersatz
Schraubendreher-SatzSchraubendreher-Satz
7

The patent drawing

US 831 drawing sheet, public domain (expired patent).
Schritt 7 - Image 1
8

Swing and make butter

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour half into each jar, no more than a third full, and fit the lids. Swing the platform steadily by the handle; the dashers rise and fall in turn. Time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.

Materialien für diesen Schritt:

SchlagsahneSchlagsahne500 ml
Grobes MeersalzGrobes Meersalz1 Stück
WasserWasser1 Stück

Benötigte Werkzeuge:

Einsteck-FühlerthermometerEinsteck-Fühlerthermometer
StoppuhrStoppuhr
Digitale KüchenwaageDigitale Küchenwaage
Große Rührschüssel aus EdelstahlGroße Rührschüssel aus Edelstahl
9

Teeth that slip, a swing that dies

Double-swing churn troubleshooting.

Flow

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10

History and honest limits

**Daniel Osgood, Jr.** of Bluehill, Hancock County, Maine, received US 831, dated 9 July 1838. He gave the dimensions for common use: a frame 3 ft 1 in high, churns 1 ft 7 in high, 14 inches across at the bottom and 12 at the top, a platform 2 ft 6 in by 1 ft, and the pendulum 1 ft 4 in from its rod to the platform. "When but one churn is necessary, the other may be dispensed with by substituting any other weight in its stead to balance the one that is used." He claimed "the manner in which the dashers are worked by the pendulous motion of the churn." **Honest limits.** Jars on a tabletop frame stand in for his two churns, and printed sectors for his wooden teeth. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Materialien

11

Benötigte Werkzeuge

12

Dieser Bauplan stellt her

CC0 Gemeinfrei

Dieser Blueprint ist unter CC0 veröffentlicht. Sie dürfen dieses Werk für jeden Zweck frei kopieren, ändern, verbreiten und verwenden, ohne um Erlaubnis zu fragen.

Unterstützen Sie den Maker, indem Sie Produkte über seinen Blueprint kaufen, wo er eine Maker-Provision von Anbietern festgelegt, verdient. Oder erstellen Sie eine neue Iteration dieses Blueprints und verbinden Sie ihn in Ihrem eigenen Blueprint, um Einnahmen zu teilen.

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