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Sealed Screw-Axis Drum Churn: The Dasher's Axis Screws Into It Through a Pipe in the Side, a Sprung Washer Keeps It Tight
Buttercup

Erstellt von

Buttercup

11. November 2026IE
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Sealed Screw-Axis Drum Churn: The Dasher's Axis Screws Into It Through a Pipe in the Side, a Sprung Washer Keeps It Tight

Peter Dunwald of Corning, New York, received US 31,447, dated 19 February 1861, for the shaft of a churn whose perforated dasher turns on a horizontal axis. The axis passes through a pipe set in the churn's side and screws into a socket on the dasher, drawing the dasher tight against the pipe's inner end; at the outer end a washer, pressed by an india-rubber spring inside a cup on the crank, seals the pipe. Unscrew the crank and the dasher comes out for cleaning. The patent gives no sizes; every size here is ours.
Fortgeschritten
About 2 days

Anweisungen

1

Two seals from one screw

Jupyter-Notebook wird geladen …
2

A dasher on a horizontal shaft through the end, two months before

Pike's shaft runs through the end of a box and is set by thumb screws. Dunwald's screws into the dasher and seals itself.
3

Read US 31,447

"By this construction the act of screwing the axis c, into the part 4 draws the dasher tight against the inner end of the pipe 3, and the washer 6, sets with the spring pressure against the other end, keeping the axis water or milk tight. By unscrewing the axis c, the dasher can be removed when required."
4

Print the pipe collars (two)

A collar 40 mm across and 7 thick with a 20.1 mm bore, one each side of the bucket's wall round the pipe 3. Print two. PETG, 0.2 mm layers, 30 % infill, 4 walls.
DesigndateiSTLCC0 - Free
5

Print the eye 2

The eye on the inside of the far wall: 40 mm across, 13 thick, with a 12.6 mm hole for the centre 1. PETG, 0.2 mm layers, 30 % infill, 4 walls.
DesigndateiSTLCC0 - Free
6

Body a, pipe 3 and eye 2

Use a 20-litre food-grade bucket as the body a. Bore a 20.4 mm hole through one side, 170 mm above the inside floor, and a 12.6 mm hole opposite. Cut a 20 mm stainless tube with a 14 mm bore, 52 mm long, push it through the first hole between the two printed collars so 35 mm stands inside, and seal it all with silicone. Screw the eye 2 inside over the opposite hole with silicone, and seal the hole outside. Cut an HDPE lid to the top.

Materialien für diesen Schritt:

20-Liter-Eimer20-Liter-Eimer1 Stück
EdelstahlrohrEdelstahlrohr1 Stück
PETG-FilamentPETG-Filament1 Stück
SilikondichtmasseSilikondichtmasse1 Stück
HolzschraubenHolzschrauben4 Stück
HDPE-PlatteHDPE-Platte1 Stück

Benötigte Werkzeuge:

FDM-3D-DruckerFDM-3D-Drucker
Flachfräsbohrer-SatzFlachfräsbohrer-Satz
AkkubohrschrauberAkkubohrschrauber
BohrersatzBohrersatz
Bügelsäge (Metallsäge)Bügelsäge (Metallsäge)
Feilen (Handfeile)Feilen (Handfeile)
Schraubendreher-SatzSchraubendreher-Satz
StichsägeStichsäge
KompassKompass
7

Print the socket 4

The socket on the dasher's hub: 22 mm across and 30 long with a flange, a 21 mm recess 5.5 deep for the pipe's end, and a hexagon pocket for an M12 nut behind it. PETG, 0.2 mm layers, 30 % infill, 4 walls.
DesigndateiSTLCC0 - Free
8

Dasher b with socket 4 and centre 1

Turn two hardwood ends 180 mm across and 20 thick, each with a boss 70 mm across and 20 long on its inner face and a hub 50 mm across standing out 10 mm (pipe side) or 8 mm (far side). Bore eight 15 mm holes through each end on a 120 mm circle. Roll a sheet of stainless 164 mm wide into a drum 180 mm across, drill three rings of twelve 15 mm holes in it, and rivet it round the ends. Bore the pipe-side hub 22 mm, 30 deep, and glue in the socket 4 with an M12 nut pressed into its pocket. Drive a 12 mm stainless pin 40 mm long into the far hub as the centre 1.

Materialien für diesen Schritt:

HartholzbrettHartholzbrett1 Stück
EdelstahlblechEdelstahlblech1 Stück
BlindnietenBlindnieten24 Stück
SechskantmutterSechskantmutter1 Stück
HolzleimHolzleim1 Stück
EdelstahlstabEdelstahlstab1 Stück

Benötigte Werkzeuge:

HolzdrechselbankHolzdrechselbank
AkkubohrschrauberAkkubohrschrauber
BohrersatzBohrersatz
Flachfräsbohrer-SatzFlachfräsbohrer-Satz
BlechschereBlechschere
Blindnietzangen-SetBlindnietzangen-Set
Bügelsäge (Metallsäge)Bügelsäge (Metallsäge)
9

Print the cylinder 5

The small cylinder on the handle: 32 mm across and 22 long, a 21 mm bore 19 deep for the pipe's end, washer and rubber spring, and a 12.1 mm hole for the axis. PETG, 0.2 mm layers, 30 % infill, 4 walls.
DesigndateiSTLCC0 - Free
10

Axis c, washer 6, spring 7 and handle d

Cut a 12 mm stainless rod 93 mm long for the axis c. Thread its inner 15 mm M12 with the die, and turn it down to 10 mm for 8 mm where the washer sits, 24 to 32 mm from its outer end. Cut a stainless washer 6 to 20.6 mm across with a 10.2 mm hole, and a rubber washer 7 13 mm long (squeezed to 11), 20.6 across with a 13 mm hole, from natural rubber sheet. Cut a crank d of mild steel flat bar, 100 mm throw, with a hardwood handle, and bolt the cylinder 5 to it. To assemble: set the dasher in the bucket with its centre in the eye, push the axis through the pipe and screw it into the socket until the dasher is drawn up to the pipe's end; slide on the washer and rubber over the axis's narrow part, then the cylinder and crank, and pin the crank to the axis's end.

Materialien für diesen Schritt:

EdelstahlstabEdelstahlstab1 Stück
UnterlegscheibeUnterlegscheibe1 Stück
NaturkautschukplatteNaturkautschukplatte1 Stück
Baustahl-FlachstahlBaustahl-Flachstahl1 Stück
HartholzdübelHartholzdübel1 Stück
SplintSplint1 Stück
PETG-FilamentPETG-Filament1 Stück

Benötigte Werkzeuge:

FDM-3D-DruckerFDM-3D-Drucker
GewindeschneidsatzGewindeschneidsatz
MetalldrehmaschineMetalldrehmaschine
Bügelsäge (Metallsäge)Bügelsäge (Metallsäge)
Feilen (Handfeile)Feilen (Handfeile)
SchraubstockSchraubstock
AkkubohrschrauberAkkubohrschrauber
BohrersatzBohrersatz
Schraubendreher-SatzSchraubendreher-Satz
11

The build in 3D

FreeCAD model of this build, the bucket cut open: the pipe through the wall in its collars, the drum dasher with its socket and centre in the eye, the axis screwed into the socket, the washer, rubber spring, cylinder and crank.
DesigndateiBLENDCC0 - Free
12

Churn

Pour about 8 litres of heavy cream at about 15 °C, checked with the thermometer, into the bucket, so it stands below the pipe, and put on the lid. Turn the crank steadily, timing it. When the butter comes, take off the lid, pull the pin and the crank, unscrew the axis and lift the dasher out. Take out the butter, pour the buttermilk into a bowl, wash the butter in cold water until it runs clear, salt and weigh it.

Materialien für diesen Schritt:

SchlagsahneSchlagsahne8 l
Grobes MeersalzGrobes Meersalz1 Stück
WasserWasser1 Stück

Benötigte Werkzeuge:

Einsteck-FühlerthermometerEinsteck-Fühlerthermometer
StoppuhrStoppuhr
Digitale KüchenwaageDigitale Küchenwaage
Große Rührschüssel aus EdelstahlGroße Rührschüssel aus Edelstahl
13

Troubleshooting

Screw-axis churn troubleshooting.

Flow

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14

History and honest limits

**Peter Dunwald** of Corning, Steuben County, New York, US 31,447, 19 February 1861, "Churn". He claimed "the axis c, provided with the washer 6, kept to the end of the pipe 3, by a spring 7, said axis c, screwing into the socket 4, on the dasher b", and did not claim the revolving dasher on a horizontal shaft. His one figure is printed turned on its side. He does not give the dasher's form beyond "perforated as usual"; ours is a riveted drum, his drawing shows a rounded one. The patent gives no sizes; every size here is ours.

Materialien

20

Benötigte Werkzeuge

19

Designdateien

5

CC0 Gemeinfrei

Dieser Blueprint ist unter CC0 veröffentlicht. Sie dürfen dieses Werk für jeden Zweck frei kopieren, ändern, verbreiten und verwenden, ohne um Erlaubnis zu fragen.

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