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Magnetiser: Capacitor-Discharge Magnet Charger with a Wire-Wound Fixture (Janicke, US 3,070,731, 1962)
An impulse magnetiser. A capacitor is charged to a high voltage, then an ignitron dumps it all at once through a coil. The magnet sits inside the coil in a closed steel pot, so almost all of the flux goes through it.
Result: a magnet charger that magnetises rods, bars and blocks in one pulse, with an interlocked lid.
Source: J. M. Janicke, US 3,070,731 (1962). Unknown: voltages, capacitance, coil windings, field strength and sizes. Picture: the patent drawing.
Experte
Unknown
Anweisungen
1
1
Build the charging supply
Build the charging supply
Feed a line switch from the mains through two fuses, with a pilot lamp. Wire a high-voltage transformer with two primaries, which a high-low switch puts in series or in parallel. Run its centre-tapped secondary to two mercury-vapour rectifier tubes, "or the like", with their own filament transformer, so they charge the energy-storage capacitor. A charging on-off switch with a red lamp switches the high-voltage side. A meter with multiplier resistors across the capacitor shows its voltage. Ours: toggle switches, neon lamps, a moving-coil meter. Not given: any voltage or value.
Materialien für diesen Schritt:
Hochspannungstransformator1 high-voltage transformer
Quecksilberdampf-Gleichrichterröhre2 rectifier tubes
Abwärtstransformator1 filament transformer
Energiespeicherkondensator1 storage capacitor
Drehspul-Einbaumessgerät1 voltage meter
Unbekannter Widerstand2 meter multipliers
Kippschalter3 line, charging and high-low switches
Schmelzsicherung2 fuses
Neon-Glimmlampe2 pilot and red lampsBenötigte Werkzeuge:
Lötkolben
Abisolierzange2
2
Add the delay and the bleeder
Add the delay and the bleeder
Put a thermal time-delay relay before the charging switch: about thirty seconds after switch-on it energises a control relay, which feeds the charging switch and holds itself on. A third contact of the control relay lifts a bleeder resistor off the capacitor while the charger runs. When the charger is shut down the relay drops out and the bleeder drains the dangerous high-voltage charge from the capacitor.
Materialien für diesen Schritt:
Zeitrelais1 thermal delay relay
Relais1 control relay, three contact sets
Unbekannter Widerstand1 bleeder resistorBenötigte Werkzeuge:
Lötkolben
Abisolierzange3
3
Fit the ignitron firing circuit
Fit the ignitron firing circuit
Put an ignitron in the discharge path of the storage capacitor, as its switch. The meter's multiplier resistors also form a divider that charges a small firing capacitor. Pressing the push button discharges the firing capacitor through a small limiting resistor into the ignitron's igniter, and the ignitron conducts. Not given: the firing capacitor's type and value.
Materialien für diesen Schritt:
Ignitron1 discharge switch
Unbekanntes Material1 firing capacitor
Unbekannter Widerstand1 limiting resistor
Drucktaster1 charge buttonBenötigte Werkzeuge:
Lötkolben
Abisolierzange4
4
Build the wire-wound fixture
Build the wire-wound fixture
Weld a hollow cylindrical shell onto a base plate on levelling legs, both of magnetic material, to make a pot. Cut slots through the shell and the base plate so they cannot act as a shorted single-turn winding. Set the coil inside the shell in potting compound, with ring-shaped end pieces and a hollow cylindrical core in it. Hinge a square magnetic cover on a post beside the shell, held by a collar and set screw, with a handle. An L-shaped plate on the cover closes a switch in the igniter circuit only when the cover is shut. Wire the coil between the storage capacitor and the ignitron anode. Ours: mild steel, enamelled copper wire, casting epoxy. Not given: sizes, turns.
Materialien für diesen Schritt:
Baustahlplatte1 base plate and cover
Rundrohr aus Flussstahl1 shell
Lackierter Kupferdraht1 coil
Schwarzes Gießharz1 potting compound
Unbekanntes Metall1 end pieces, core, post, legs
Mikroschalter (mit Hebel)1 lid interlock switchBenötigte Werkzeuge:
Lichtbogen-Schweißgerät
Standbohrmaschine
Schraubendreher-Satz
Unbekannte Maße5
5
Charge a magnet
Charge a magnet
Put the magnet inside the core. Fill most of the air gap between it and the base plate and cover with soft iron, but leave a small gap near the cover, or the cover will be hard to swing open afterwards. Lay insulating material about 1/16 inch thick on top of the magnet. Close the cover, which arms the igniter switch, charge the capacitor, and press the button: one pulse magnetises it. Ours: wrought iron for the soft iron.
Benötigte Werkzeuge:
Schmiedeeisenstange
Unbekannter IsolierstoffMaterialien
20- 1 high-voltage transformerPlatzhalter
- 2 rectifier tubesPlatzhalter
- 1 filament transformerPlatzhalter
- 1 storage capacitorPlatzhalter
- 1 voltage meterPlatzhalter
- 1 limiting resistorPlatzhalter
- Platzhalter
- 2 fusesPlatzhalter
- 2 pilot and red lampsPlatzhalter
- 1 thermal delay relayPlatzhalter
- 1 control relay, three contact setsPlatzhalter
- 1 discharge switchPlatzhalter
- 1 firing capacitorPlatzhalter
- Platzhalter
- 1 base plate and coverPlatzhalter
- 1 shellPlatzhalter
- 1 coilPlatzhalter
- 1 potting compoundPlatzhalter
- 1 end pieces, core, post, legsPlatzhalter
- 1 lid interlock switchPlatzhalter
Benötigte Werkzeuge
8- 2 vendors sell this, none ship to you yetPlatzhalter
- Platzhalter
- Platzhalter
- Platzhalter
- Platzhalter
- Platzhalter
- Platzhalter
- Platzhalter
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