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Rubber Compound: Raw Rubber Washed, Dried and Mixed with Sulphur on Hot Rolls (Thorpe, 1913)
How a rubber works of 1913 turned raw rubber into a 'mixing' ready for shaping and curing: the rubber is washed between corrugated rolls under running water, dried on racks, broken down on hot smooth rolls until plastic, and then worked together with fillers and finally sulphur into an even dough.
Very few goods were made of rubber and sulphur alone: pure mixings cost too much and are too soft for most uses.
Unknown: which fillers, and how much of them and of sulphur. Thorpe names the kinds of materials but gives no mixing.
Source: T. E. Thorpe, Dictionary of Applied Chemistry vol. IV (1913), pp. 586-587. Picture: Fig. 1, a washing machine.
Fortgeschritten
3-4 days drying
Anweisungen
1
1
Steep and wash the rubber
Steep and wash the rubber
Cut the raw rubber into lumps or slabs and steep them for some hours in warm water. Pass them again and again through corrugated, diamond-cut or fluted rolls running at a speed difference of 6 : 4 down to one tooth, with a stream of water on the rubber, until the rough crepe-like sheet is clean and thin.
Materialien für diesen Schritt:
Geräucherte Kautschukplatte1 raw rubber
Wasser1 warm, then runningBenötigte Werkzeuge:
Mischwalzwerk für Kautschuk2
2
Dry on racks
Dry on racks
Hang the sheet on racks in a drying room until it holds only about 0.25-0.5 per cent moisture: about 3-4 days at about 80°F with good ventilation. Cooler, drier air is better, as warm rubber turns soft and tacky.
Benötigte Werkzeuge:
Trockengestell3
3
Break it down
Break it down
Pass the dry rubber repeatedly through the steam-heated smooth rolls of the mixing machine, which run at different speeds, tightening the rolls gradually until the rubber is thoroughly plastic.
Benötigte Werkzeuge:
Mischwalzwerk für Kautschuk4
4
Mix in the fillers and sulphur
Mix in the fillers and sulphur
Add the other materials gradually: reclaimed rubber, ground waste, 'substitute' and other organic fillers first, then the minerals and the sulphur last. Work it into a thoroughly even dough without overworking ('tiring') the rubber.
Materialien für diesen Schritt:
Unbekanntes Material1 fillers and minerals; not given
Schwefelpulver1 amount not givenBenötigte Werkzeuge:
Mischwalzwerk für KautschukMaterialien
4- 1 raw rubberPlatzhalter
- 1 warm, then runningPlatzhalter
- 1 fillers and minerals; not givenPlatzhalter
- 1 amount not givenPlatzhalter
Benötigte Werkzeuge
2- Platzhalter
- Platzhalter
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