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False-Bottom Jet Churn: Paddles Under a Pierced Partition Draw Cream Down at the Centre and Jet It Up at the Rim
Buttercup

Erstellt von

Buttercup

11. November 2026IE
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False-Bottom Jet Churn: Paddles Under a Pierced Partition Draw Cream Down at the Centre and Jet It Up at the Rim

James Sangster of Buffalo, New York, received US 27,570, dated 20 March 1860, for a churn. A false bottom divides the churn; paddles spinning beneath it draw the cream and air down through holes near its centre and throw it up through holes near its rim, under caps that aim the streams against each other. Another paddle turns above. The cream goes round and round, from rim to centre and back. The patent gives no sizes; every size here is ours.
Fortgeschritten
About 2 days, plus printing

Anweisungen

1

Down at the centre, up at the rim

Jupyter-Notebook wird geladen …
2

An upright churn with a pierced cover, one week before

Wiswell's cover is above the scoops. Sangster's pierced partition is below the cream, with paddles under it.
3

Read US 27,570

"U and V represent caps which partially cover the apertures L and N. They are placed in such a position as to cause the fluid to flow in streams against each other, by boring the holes L and N at the same angles at which the caps U and V are set. The caps may be dispensed with and the same result obtained."
4

Print the caps Q, U, W, V

Hood cap 50 mm across, open on one side. Print four. PETG, 0.2 mm layers, 40 % infill, 4 walls.
DesigndateiSTLCC0 - Free
5

Print the crown wheel

Crown wheel, 36 teeth on its face, module 2, with a hub; bored 12.4 mm. PETG, 0.2 mm layers, 40 % infill, 4 walls.
DesigndateiSTLCC0 - Free
6

Print the pinion

Spur pinion, 12 teeth, module 2, with a hub; bored 12.4 mm. PETG, 0.2 mm layers, 40 % infill, 4 walls.
DesigndateiSTLCC0 - Free
7

Rim Y and partition E

Screw a ring of HDPE strip 10 mm thick and 12 high inside the bucket with its top 60 mm above the floor, as the rim Y, sealing the screw holes outside with silicone. Cut a disc of 10 mm HDPE sheet to rest on it, bored 17 mm in the centre. Bore four 30 mm holes, H, I, J, K, 45 mm from the centre, a quarter turn apart, and four 25 mm holes, L, M, N, O, 112 mm from the centre between them, each bored at 45 degrees slanting toward the centre as it rises. Screw a printed cap over each rim hole, its open side toward the centre.

Materialien für diesen Schritt:

20-Liter-Eimer20-Liter-Eimer1 Stück
HDPE-PlatteHDPE-Platte1 Stück
MaschinenschraubenMaschinenschrauben16 Stück
SilikondichtmasseSilikondichtmasse1 Stück

Benötigte Werkzeuge:

StichsägeStichsäge
Lochsägen-SetLochsägen-Set
AkkubohrschrauberAkkubohrschrauber
BohrersatzBohrersatz
WinkelmesserWinkelmesser
Feilen (Handfeile)Feilen (Handfeile)
Schraubendreher-SatzSchraubendreher-Satz
8

Spindle D, paddles C, G and Z, shoulder J'

Screw a hardwood block 50 x 50 x 6 mm to the floor's centre and bore it 17 mm, 5 deep, as the step. Cut a 16 mm stainless spindle 435 mm long and turn or file its top 75 mm down to 12 mm. Fix a hardwood paddle bar 250 x 45 x 20 mm across it, 8 mm above the floor when the spindle stands in its step (the paddles C and G), pass it up through the partition, and fit a printed or hardwood collar 32 mm across and 20 high on it just above the partition as the shoulder J'. Fix a second paddle Z, 200 x 30 x 20 mm, across it 185 mm above the floor.

Materialien für diesen Schritt:

EdelstahlstabEdelstahlstab1 Stück
HartholzbrettHartholzbrett1 Stück
HartholzblockHartholzblock1 Stück
HolzleimHolzleim1 Stück
HolzschraubenHolzschrauben2 Stück
Shaft CollarShaft Collar2 Stück
SplintSplint2 Stück

Benötigte Werkzeuge:

Bügelsäge (Metallsäge)Bügelsäge (Metallsäge)
Feilen (Handfeile)Feilen (Handfeile)
SchraubstockSchraubstock
AkkubohrschrauberAkkubohrschrauber
BohrersatzBohrersatz
TischkreissägeTischkreissäge
SchleifpapierSchleifpapier
Schraubendreher-SatzSchraubendreher-Satz
9

Top I' and crank X

Cut a hardwood top 350 x 205 x 25 mm to sit on the bucket's rim and bore it 13 mm over the centre for the spindle; fit the pinion on the spindle above it. Screw two hardwood chairs on the top carrying a 12 mm stainless crank shaft with the crown wheel meshing the pinion, and fit a hardwood crank X with a dowel handle on its end.

Materialien für diesen Schritt:

HartholzbrettHartholzbrett2 Stück
EdelstahlstabEdelstahlstab1 Stück
HartholzdübelHartholzdübel1 Stück
HolzleimHolzleim1 Stück
HolzschraubenHolzschrauben8 Stück
Shaft CollarShaft Collar2 Stück
PETG-FilamentPETG-Filament1 Stück

Benötigte Werkzeuge:

FDM-3D-DruckerFDM-3D-Drucker
TischkreissägeTischkreissäge
AkkubohrschrauberAkkubohrschrauber
BohrersatzBohrersatz
Flachfräsbohrer-SatzFlachfräsbohrer-Satz
Bügelsäge (Metallsäge)Bügelsäge (Metallsäge)
Schraubzwinge mit SchiebebügelSchraubzwinge mit Schiebebügel
Schraubendreher-SatzSchraubendreher-Satz
Bandmaß (Rollmeter)Bandmaß (Rollmeter)
10

The build in 3D

FreeCAD model of this build, the bucket cut through the middle: the paddles C and G under the partition E on its rim Y, the centre and rim holes with their caps, the shoulder J', the paddle Z, and the top with the crank, crown wheel and pinion.
DesigndateiBLENDCC0 - Free
11

Churn

Pour about 8 litres of heavy cream at about 15 °C, checked with the thermometer, into the bucket over the partition, set the top and gearing on the rim, and turn the crank steadily, timing it. When the butter comes, lift off the top, lift out the spindle and partition, take out the butter, pour the buttermilk into a bowl, wash the butter in cold water until it runs clear, salt and weigh it.

Materialien für diesen Schritt:

SchlagsahneSchlagsahne8 l
Grobes MeersalzGrobes Meersalz1 Stück
WasserWasser1 Stück

Benötigte Werkzeuge:

Einsteck-FühlerthermometerEinsteck-Fühlerthermometer
StoppuhrStoppuhr
Digitale KüchenwaageDigitale Küchenwaage
Große Rührschüssel aus EdelstahlGroße Rührschüssel aus Edelstahl
12

Troubleshooting

False-bottom churn troubleshooting.

Flow

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13

History and honest limits

**James Sangster** of Buffalo, New York, US 27,570, 20 March 1860, "Churn". He claimed the paddles Z, C and G with the partition E pierced near its centre and near its rim under caps, "for the purpose of passing the cream around and around through the openings from circumference to center and vice versa". He made it of "wood, tin or any other suitable material"; ours is a food-grade bucket with an HDPE partition and printed caps and gears. Every size here is ours.

Materialien

16

Benötigte Werkzeuge

19

Designdateien

4

CC0 Gemeinfrei

Dieser Blueprint ist unter CC0 veröffentlicht. Sie dürfen dieses Werk für jeden Zweck frei kopieren, ändern, verbreiten und verwenden, ohne um Erlaubnis zu fragen.

Unterstützen Sie den Maker, indem Sie Produkte über seinen Blueprint kaufen, wo er eine Maker-Provision von Anbietern festgelegt, verdient. Oder erstellen Sie eine neue Iteration dieses Blueprints und verbinden Sie ihn in Ihrem eigenen Blueprint, um Einnahmen zu teilen.

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