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Manganese Steel Wear Plate: Hadfield's Steel, Cast and Quenched
Hadfield's manganese steel (1882) is steel of about 1 % carbon with 11–15 % manganese. It casts cleanly, and after quenching from a yellow heat it is tough and hardens under blows, which is why crusher liners are made of it. It cannot be machined, so cast the plate to its final shape.
The picture: our diagram, crucible to mould to quench.
Advanced
A day
Instructions
1
1
Ram the mould
Ram the mould
Ram a sand mould of the plate in the flask, with cores for the bolt holes. The metal cannot be drilled afterwards.
Tools needed:
Moulding Flask
Casting Sand2
2
Melt and alloy
Melt and alloy
Melt crucible steel in a clay crucible in the furnace and stir in manganese to 11–15 %.
Materials for this step:
Crucible Steel1.74 kg
Manganese0.26 kgTools needed:
Clay Crucible - Deep
Brick Furnace
Bellows
Digital Kitchen Scale3
3
Pour
Pour
Lift the crucible out with tongs and pour the plate. Let it cool in the sand.
Tools needed:
Crucible Tongs
Moulding Flask4
4
Anneal and quench
Anneal and quench
Shake the plate out, anneal it, then heat it to a yellow heat and quench it in water.
Tools needed:
Brick Furnace
Crucible Tongs
Quench Bucket
Water5
5
Manganese to add
Manganese to add
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Tools Required
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