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Shingane: Low-Carbon Iron Folded on Itself for a Sword's Soft Core
Shingane is the soft core of a Japanese sword: very low-carbon iron, folded several times on itself to purify it, so it stays nearly pure iron and barely hardens. Coat it in clay, water and straw ash at each heat, fold and weld it, then draw it into a bar to fit inside the harder edge steel.
The picture: our diagram, a bar folded into layers.
Advanced
A day
Instructions
1
1
Mix the coating
Mix the coating
Stir clay into water with rice straw ash to a thin slurry.
Tools needed:
Clay
Rice Straw Ash
Water
Bowl2
2
Heat and coat
Heat and coat
Bring the low-carbon iron to a welding heat, dip or paint it in the slurry, and return it to the fire.
Materials for this step:
Wrought Iron Bar1.5 kgTools needed:
Blacksmith Forge
Charcoal
Blacksmith Tongs
Welding Gloves
Safety Glasses
Leather Apron3
3
Fold
Fold
Draw the bar out, cut it halfway across on the hardy, fold it back on itself and weld it solid. Recoat and repeat, about six times.
Tools needed:
Blacksmith Forge
Hot Cut Hardy
Blacksmith Hammer
Sledgehammer
Anvil
Blacksmith Tongs
Welding Gloves
Safety Glasses
Leather Apron4
4
Draw the core bar
Draw the core bar
Draw the folded iron into a bar of the size the edge steel will wrap around.
Tools needed:
Blacksmith Forge
Blacksmith Hammer
Anvil
Blacksmith Tongs
Welding Gloves
Safety Glasses
Leather Apron5
5
Layers
Layers
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Materials
1- 1.5 kgPlaceholder
Tools Required
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