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Spirit Level: Moulded Glass Vials, Filled and Trued
Emma

Creado por

Emma

11. octubre 2026SE
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Spirit Level: Moulded Glass Vials, Filled and Trued

A spirit level's vial is a glass tube almost filled with liquid, leaving a bubble. Alcohols such as ethanol are used rather than water, often coloured with fluorescein; a level that must work either way up uses a barrel-shaped vial, slightly wider in the middle. A 1985 patent makes vials by heating a glass tube, putting it in a mould with a row of vial-shaped cavities and blowing it out to fill them, then cutting the vials apart, sealing their ends with heat, drilling a hole, filling through it and closing it, for example with solder. The vial is set in the body and trued: read the level, turn it end for end, and move the vial to take up about half the difference, until the reading is the same both ways.
Avanzado
Factory process

Instrucciones

1

Blow the vials

Heat the glass tube, place it in the multi-cavity mould, seal one end and blow air into the other so the tube fills every cavity.

Materiales para este paso:

Kit de tubos de vidrioKit de tubos de vidrio1 pieza

Herramientas necesarias:

Mechero BunsenMechero Bunsen
Molde multicavidad para burbujas de nivelMolde multicavidad para burbujas de nivel
2

Cut and seal

Cut the vial sections apart and seal their open ends with heat.

Herramientas necesarias:

Mechero BunsenMechero Bunsen
3

Fill

Drill a small hole, fill the vial with coloured alcohol leaving a bubble, and close the hole, for example with solder.

Materiales para este paso:

Etanol de laboratorio, 95 %Etanol de laboratorio, 95 %1 as required
FluoresceínaFluoresceína1 as required
Alambre de soldaduraAlambre de soldadura1 as required
4

Set and true

Set the vial in the body. Read the level, turn it end for end, and move the vial to take up about half the difference; repeat until the reading is the same both ways.

Materiales para este paso:

Cuerpo de nivel (barra recta)Cuerpo de nivel (barra recta)1 pieza

Materiales

5

Herramientas requeridas

2

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