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Diagonal Screw Dasher Churn: Dished Blades on a Slanting Shaft Twist the Butter Together
Jacob Boyers, Granville, Virginia · Public domain (expired patent)
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7. octobre 2026GB
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Diagonal Screw Dasher Churn: Dished Blades on a Slanting Shaft Twist the Butter Together

Jacob Boyers of Granville, Virginia, received US 13,421, dated 14 August 1855, for dished, perforated dashers set "at an angle thereto, so as to resemble a screw" on a shaft laid diagonally in the tub, so the butter is gathered "lump joining lump as it is twisted by the screw." This rung prints the dashers, step and top slot, fits them in a tub and makes butter.
Intermédiaire
About 3 hours, plus printing

Consignes

1

The diagonal shaft

Chargement du notebook Jupyter…
2

A screw in the churn before it

An upright screw keeps the cream moving; Boyers lays his screw diagonally.
3

Read US 13,421

"The placing the shaft diagonally in the tub, is not from mere caprice; its position enables me to create a vortex, or whirlpool; the lower end of the shaft, viz., at A; while on the opposite side of the tub, viz., at B, the butter is comparatively quiet and suffered to gather in lumps."
4

Print the parts

Print three dashers (/uploads/blueprints/diagonal-screw-dasher-churn-dasher.stl), with supports under the dished blades, the corner step (/uploads/blueprints/diagonal-screw-dasher-churn-corner-step.stl) and the top slot (/uploads/blueprints/diagonal-screw-dasher-churn-top-slot.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Matériaux pour cette étape :

Filament PETGFilament PETG1 pièce

Outils nécessaires :

Imprimante 3D à filament (FDM)Imprimante 3D à filament (FDM)
5

Tub and shaft

Use a rectangular food-grade container about 260 by 180 mm and 220 mm deep. Seal the step into one bottom corner with food-safe silicone and clip the top slot on the opposite rim. Slide the dashers onto a 10 mm square hardwood shaft, each turned 60° from the last, and lay it from the step into the slot. Glue a crank arm and handle on its top end.

Matériaux pour cette étape :

Contenant de stockage de qualité alimentaireContenant de stockage de qualité alimentaire1 pièce
Mastic siliconeMastic silicone1 pièce
Goujons de bois durGoujons de bois dur1 pièce
Planche de pinPlanche de pin1 pièce
Colle à boisColle à bois1 pièce

Outils nécessaires :

Scie égoïneScie égoïne
Perceuse sans filPerceuse sans fil
Jeu de foretsJeu de forets
6

The build in 3D

FreeCAD model of this build: the tub cut away to show the diagonal shaft from the corner step to the top slot, with three pairs of dished, perforated blades set like a screw.
Fichier de designBLENDCC0 - Free
Télécharger le modèle
7

Churn

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 2 litres. Turn the crank steadily and watch the butter gather on the quiet side; time until it comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Étape 7 - Image 1

Matériaux pour cette étape :

Crème liquide entièreCrème liquide entière2000 ml
Gros sel marinGros sel marin1 pièce
EauEau1 pièce

Outils nécessaires :

Thermomètre à sonde à demeureThermomètre à sonde à demeure
ChronomètreChronomètre
Balance de cuisine numériqueBalance de cuisine numérique
Grand cul-de-poule en acier inoxydableGrand cul-de-poule en acier inoxydable
8

Troubleshooting

Diagonal screw dasher troubleshooting.

Flow

Loading...
9

History and honest limits

**Jacob Boyers** of Granville, Virginia (the specification writes "Monongahela" County), US 13,421, 14 August 1855. He claimed the shaft combined with the dashers as arranged. A container and printed parts stand in for his tub. FDM prints hold food in their layer lines, so wash well and replace when worn.

Matériaux

9

Outils requis

8

Fichiers de conception

1

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CC0 Domaine public

Ce blueprint est publié sous CC0. Vous êtes libre de copier, modifier, distribuer et utiliser ce travail pour tout usage, sans demander la permission.

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