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Double-Motion Dasher Churn: One Crank Spins One Dasher and Plunges the Other
Emma

Créé par

Emma

6. octobre 2026SE
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Double-Motion Dasher Churn: One Crank Spins One Dasher and Plunges the Other

Hall combined "a vertical reciprocating-dasher with a horizontal rotary-dasher so as to break and agitate the cream in two directions at once." Alexander Hall of Loydsville, Ohio, received US 6,777, dated 9 October 1849, for a churn with a vertical spindle carrying a rotary dasher at its foot, turned by a bevel pinion and wheel from a horizontal driving shaft on the lid; a crank on the inner end of that shaft works, through a rod, a reciprocating dasher on a tubular stem sliding on the spindle, so "the currents produced by either dasher are broken and distorted by the other." This rung works out the two motions, then prints a crown wheel and lantern, the two dashers, builds the drive on a box lid, and makes butter.
Avancé
About 5 hours, plus printing

Consignes

1

Two motions from one crank

Chargement du notebook Jupyter…
2

Rotary and vertical motion together before it

The embedded blueprint gives one dasher both motions through a spiral slot. Hall gives each motion its own dasher, from one crank.
3

Read US 6,777

"The cream or milk is placed in the tub and power being applied to the driving shaft (c) a rapid rotary motion is communicated through the wheels c d to the dasher b while at the same time the upper dasher h receives a vertical reciprocating motion through the crank k and rod i."
4

Print the parts

Print the crown wheel with its pegs and crank pin (/uploads/blueprints/double-motion-dasher-churn-crown-wheel.stl), the lantern pinion (/uploads/blueprints/double-motion-dasher-churn-lantern.stl), the rotary dasher (/uploads/blueprints/double-motion-dasher-churn-rotary-dasher.stl), the perforated reciprocating dasher with its sleeve (/uploads/blueprints/double-motion-dasher-churn-reciprocating-dasher.stl) and the crank arm (/uploads/blueprints/double-motion-dasher-churn-crank-arm.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Matériaux pour cette étape :

Filament PETGFilament PETG1 pièce

Outils nécessaires :

Imprimante 3D à filament (FDM)Imprimante 3D à filament (FDM)
5

Spindle and dashers

Glue the rotary dasher on the foot of a 10 mm square hardwood spindle and stand it in a seat drilled in the centre of a food-safe box's floor. Slide a 16 mm tube over the spindle as the stem, glue the reciprocating dasher's sleeve on its lower end, and glue the lantern on the spindle's top above the lid.

Matériaux pour cette étape :

Contenant de stockage de qualité alimentaireContenant de stockage de qualité alimentaire1 pièce
Goujons de bois durGoujons de bois dur1 pièce
Tube PVCTube PVC1 pièce
Colle à boisColle à bois1 pièce

Outils nécessaires :

Perceuse sans filPerceuse sans fil
Jeu de foretsJeu de forets
Scie à métauxScie à métaux
6

Drive on the lid

Screw two pine standards to a plywood half-lid and pass a 10 mm square driving shaft through them, with the crown wheel on its inner end meshing the lantern and the crank arm on its outer end. Join the crown wheel's crank pin to the stem's top with a pine rod on screws.

Matériaux pour cette étape :

Panneau de contreplaquéPanneau de contreplaqué1 pièce
Planche de pinPlanche de pin1 pièce
Goujons de bois durGoujons de bois dur1 pièce
Vis à métauxVis à métaux1 pièce
Écrou hexagonalÉcrou hexagonal1 pièce
Vis à bois #8 x 1"Vis à bois #8 x 1"1 pièce

Outils nécessaires :

Scie égoïneScie égoïne
Perceuse sans filPerceuse sans fil
Jeu de foretsJeu de forets
Jeu de tournevisJeu de tournevis
Clé à moletteClé à molette
7

The build in 3D

FreeCAD model of this build, not of the patent: the box cut away to show the rotary dasher at the spindle's foot and the perforated dasher on its sliding stem, and on the lid the crown wheel and lantern, the rod and the crank.
Fichier de designBLENDCC0 - Free
8

Crank and make butter

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 2 litres. Crank steadily; time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Étape 8 - Image 1

Matériaux pour cette étape :

Crème liquide entièreCrème liquide entière2000 ml
Gros sel marinGros sel marin1 pièce
EauEau1 pièce

Outils nécessaires :

Thermomètre à sonde à demeureThermomètre à sonde à demeure
ChronomètreChronomètre
Balance de cuisine numériqueBalance de cuisine numérique
Grand cul-de-poule en acier inoxydableGrand cul-de-poule en acier inoxydable
9

Gears that skip, a stem that binds

Double-motion dasher churn troubleshooting.

Flow

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10

History and honest limits

**Alexander Hall** of Loydsville, Belmont County, Ohio, received US 6,777, dated 9 October 1849, signed 7 August 1849. The spindle could be stepped in the bottom with a bearing in the top, or hung from the top alone; and by putting the pinion on the tubular stem instead, the upper dasher could revolve and the lower reciprocate. He claimed "the combination of a reciprocating dasher with a revolving dasher." **Honest limits.** A pegged crown wheel and lantern pinion stand in for his bevel wheels; a food-safe box and printed dashers for his tub and dashers. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Matériaux

13

Outils requis

11

Fichiers de conception

1

CC0 Domaine public

Ce blueprint est publié sous CC0. Vous êtes libre de copier, modifier, distribuer et utiliser ce travail pour tout usage, sans demander la permission.

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