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Gate-and-Wing Dasher Churn: A Rising Gate Swings Two Wings Down
YourGrandma

Créé par

YourGrandma

6. octobre 2026IS
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Gate-and-Wing Dasher Churn: A Rising Gate Swings Two Wings Down

King set out to produce "a combination of a variety of motions in the dashers" by which "the labor in the process of churning is lessened." Charles King of Scipio, New York, received US 4,449, dated 4 April 1846, for a churn-dasher in an oblong box with a semicircular bottom. A shaft runs lengthwise at the centre of the bottom's circle. A handle on a cross-piece lifts a vertical gate dasher whose slotted posts embrace the shaft; two oscillating dashers of triangular head-pieces and slats hang on the shaft, their inner ends tied to the gate's top rail, so their outer ends "perform a segmental motion downward" as the gate rises, and back. This rung works out the wings' swing, then prints the head-pieces, gate and ends, bends a stainless bottom, and makes butter.
Avancé
About 6 hours, plus printing

Consignes

1

The wings' swing

Chargement du notebook Jupyter…
2

Linked dashers worked by a lever before it

The embedded blueprint links two dashers by bent levers. King links an upright gate and two swinging wings to one handle.
3

Read US 4,449

"The handle n being depressed, the opposite end of the arm or lever g rises, and consequently raises the vertical dasher. In consequence of the inner extremities of the oscillating dashers being attached to the top rail of the vertical dasher, the outer extremities of said dashers perform a segmental motion downward, and vice versa when the handle n is raised."
4

Print the parts

Print two end pieces flat (/uploads/blueprints/gate-and-wing-dasher-churn-end.stl), the gate dasher with its two slotted posts (/uploads/blueprints/gate-and-wing-dasher-churn-gate.stl), and four triangular head-pieces (/uploads/blueprints/gate-and-wing-dasher-churn-head-piece.stl), each with a segmental side, slat sockets and an extension for its tie. Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Matériaux pour cette étape :

Filament PETGFilament PETG1 pièce

Outils nécessaires :

Imprimante 3D à filament (FDM)Imprimante 3D à filament (FDM)
5

Bend the bottom and set the shaft

Cut a 0.5 mm stainless sheet 170 mm wide and about 315 mm long, deburr it, and bend it round a 130 mm form into a U with 55 mm straight sides. Seat it in both end pieces' grooves in silicone. Pass a 12 mm hardwood dowel through both ends at the circle's centre as the shaft.

Matériaux pour cette étape :

Tôle en acier inoxydable - 304Tôle en acier inoxydable - 3041 pièce
Mastic siliconeMastic silicone1 pièce
Goujons de bois durGoujons de bois dur1 pièce

Outils nécessaires :

Cisaille à tôleCisaille à tôle
ÉbavureurÉbavureur
Maillet en caoutchoucMaillet en caoutchouc
Serre-jointsSerre-joints
Mètre rubanMètre ruban
6

Dashers, lever and handle

Slide the gate's slotted posts over the shaft, and between them hang two pairs of head-pieces on the shaft, one pair each side; glue 5 mm dowel slats into their sockets to make the two oscillating dashers. Tie each head-piece's extension to an end of the gate's top rail with a short pine slat on screws. Stand a pine post at one end, pivot a lever on it, hang a pitman from the lever to the gate's middle, and fit the handle.

Matériaux pour cette étape :

Goujons de bois durGoujons de bois dur1 pièce
Planche de pinPlanche de pin1 pièce
Vis à métauxVis à métaux1 pièce
Écrou hexagonalÉcrou hexagonal1 pièce
Colle à boisColle à bois1 pièce
Vis à bois #8 x 1"Vis à bois #8 x 1"1 pièce

Outils nécessaires :

Scie égoïneScie égoïne
Perceuse sans filPerceuse sans fil
Jeu de foretsJeu de forets
Jeu de tournevisJeu de tournevis
Clé à moletteClé à molette
7

The patent drawing

US 4,449 drawing sheet, public domain (expired patent).
Étape 7 - Image 1
8

Work the handle and make butter

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 700 ml. Work the handle steadily up and down; time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.

Matériaux pour cette étape :

Crème liquide entièreCrème liquide entière700 ml
Gros sel marinGros sel marin1 pièce
EauEau1 pièce

Outils nécessaires :

Thermomètre à sonde à demeureThermomètre à sonde à demeure
ChronomètreChronomètre
Balance de cuisine numériqueBalance de cuisine numérique
Grand cul-de-poule en acier inoxydableGrand cul-de-poule en acier inoxydable
9

A gate that jams, wings that scrape

Gate-and-wing dasher churn troubleshooting.

Flow

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10

History and honest limits

**Charles King** of Scipio, Cayuga County, New York, received US 4,449, dated 4 April 1846. Two legs at one end rose above the box to carry the cross-piece's gudgeons. The head-pieces "need not be of one entire piece, but may be made with two arms ... so as to produce what may be called twin-dashers." He claimed "the combination of the vertical dasher with the oscillating dashers." **Honest limits.** Stainless sheet and printed parts stand in for his wooden box and dashers. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Matériaux

12

Outils requis

15

CC0 Domaine public

Ce blueprint est publié sous CC0. Vous êtes libre de copier, modifier, distribuer et utiliser ce travail pour tout usage, sans demander la permission.

Soutenez le Maker en achetant des produits via son Blueprint où il perçoit une Commission Maker définie par les Vendeurs, ou créez une nouvelle itération de ce Blueprint et incluez-le comme connexion dans votre propre Blueprint pour partager les revenus.

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