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Ebonite (Hard Rubber)
Vulcanised rubber is rubber with a few sulphur bridges between its chains. Keep adding sulphur and the bridges multiply until the chains cannot move at all: the soft, stretchy material turns into a hard black solid you can turn on a lathe, polish like ebony and use as an electrical insulator.
**US 8,075**, "Improvement in the Manufacture of India Rubber", Nelson Goodyear (brother of Charles), granted 6. May 1851, claims "the combining of india-rubber and sulphur… for making a hard and inflexible substance hitherto unknown": about equal parts by weight, heated to 260–275 °F for three to six hours. It was one of the first rigid materials made by chemically changing a natural polymer, over half a century before Bakelite.
**You turn a part from commercial ebonite rod and measure what the sulphur did** — its density, and its charge when rubbed. Curing ebonite needs a heated press and releases hydrogen sulphide, so the blueprint starts from finished rod; the notebook does the chemistry.
Menengah
3 hours
Instruksi
1
1
Cut the blank
Cut the blank
Clamp 20 mm ebonite rod in the vise between soft jaws. Saw off 60 mm. Ebonite chips like hard wood; saw slowly to avoid cracking the end.
Material untuk langkah ini:
Batang ebonit1 buahAlat yang dibutuhkan:
Gergaji Besi
Ragum Meja
Penggaris
Kacamata Pengaman Bening2
2
Chuck and face
Chuck and face
Grip 20 mm of the blank in the lathe's 3-jaw chuck. Face the end square with a sharp HSS tool at about 800 rpm, light cuts.
Alat yang dibutuhkan:
Mesin Bubut Logam
Set pahat bubut (HSS)
Kacamata Pengaman Bening
Masker Debu3
3
Turn to 16 mm
Turn to 16 mm
Turn 40 mm of length down to 16.0 mm. Check with the caliper every pass. The chips smell of sulphur - that is the bonded sulphur you measure later.
Alat yang dibutuhkan:
Mesin Bubut Logam
Set pahat bubut (HSS)
Jangka Sorong Digital 6 Inci4
4
Drill the bore
Drill the bore
Spot the centre with a centre drill, then drill 3 mm through 35 mm from the tailstock. Clear chips every 5 mm - ebonite heats and gums if packed.
Alat yang dibutuhkan:
Set mata bor senter
Set Mata Bor
Mesin Bubut Logam5
5
Taper the grip
Taper the grip
Set the compound to a shallow angle and taper 25 mm from 16 mm down to 10 mm. This is a fountain-pen grip section, the job ebonite still does today.
Alat yang dibutuhkan:
Mesin Bubut Logam
Set pahat bubut (HSS)
Jangka Sorong Digital 6 Inci6
6
Sand and polish
Sand and polish
At low speed, sand 400 then 800 grit, then run the Micro-Mesh grits in order. Finish with polishing compound on a cloth. Ebonite takes a deep gloss without lacquer.
Alat yang dibutuhkan:
Kit pengamplasan mikro-jala (9 kekasaran)
Mesin Bubut Logam
Masker Debu
Amplas
Pasta poles7
7
Part off
Part off
Part off at 45 mm with the parting tool. Chamfer the cut end by hand with 800 grit.
Alat yang dibutuhkan:
Set pahat bubut (HSS)
Mesin Bubut Logam8
8
Measure the density
Measure the density
Weigh the part. Drop it into 50 ml of water in the graduated cylinder and read the rise. Do the same with a bundle of rubber bands. Enter both in the notebook.
Material untuk langkah ini:
Karet gelang1 bungkusAlat yang dibutuhkan:
Timbangan Digital Presisi
Gelas ukur9
9
Rub it and pick up paper
Rub it and pick up paper
Tear tissue into 5 mm scraps. Rub the ebonite 10 strokes on wool felt and hold it 2 cm above the scraps. Repeat with an acrylic offcut. Count scraps lifted by each.
Alat yang dibutuhkan:
Kain kempa wol
Kertas tisu bebas asam
Lembaran Akrilik10
10
The sulphur arithmetic
The sulphur arithmetic
Memuat notebook Jupyter…
11
11
History & Context
History & Context
**What the patent specifies:** rubber and sulphur in about equal parts (or 2 : 1 with magnesia or lime), 260–275 °F, three to six hours. **Modern build (derived):** commercial ebonite rod, typically 25–32 % sulphur - the notebook shows why more than about 32 % cannot bond.
Ebonite was named for ebony, which it replaced in combs, pipe stems and instrument parts. It became a standard insulator of the electrical age and is still preferred for fountain-pen feeds because ink wets it. Its limits: it softens with heat, fades to brown and smells of sulphur in sunlight as the surface oxidises, and is brittle under impact.
Bahan
2- 1 buahPlaceholder
- 1 bungkusPlaceholder
Alat yang Diperlukan
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Blueprint terkait
Blueprint ini berbagi pengetahuan — teknik, bahan, atau prinsip
CC0 Domain Publik
Cetak biru ini dirilis di bawah CC0. Anda bebas untuk menyalin, memodifikasi, mendistribusikan, dan menggunakan karya ini untuk tujuan apa pun, termasuk komersial, tanpa meminta izin.
Dukung Maker dengan membeli produk melalui Cetak Biru mereka di mana mereka mendapatkan Komisi Pembuat yang ditetapkan oleh Penjual, atau buat iterasi baru dari Cetak Biru ini dan masukkan sebagai koneksi di milik Anda sendiri.
