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Forged Ball-Peen Hammer
A 2-pound ball-peen hammer forged from 1½-inch square tool steel; a 6½-inch bar gives two heads. The eye is punched and drifted, the body fullered and rounded so it tapers both ways from a thick centre, then the face is drawn out and swaged and the ball peen rounded in a bottom swage. Both ends are hardened by dipping them in turn, with water dripping on the face, and tempered from the heat held around the eye: dark brown for the face, brown or purple for the peen. The eye cools last, which keeps it tough.
Lanjutan
4–6 hours
Instruksi
1
1
Mark and flatten
Mark and flatten
Mark the bar with a chisel and centre punch. Flatten the end before punching, or the hole grows too large.
Material untuk langkah ini:
Batang baja perkakas persegi1 buahAlat yang dibutuhkan:
Penitik
Pahat panas
Perapian pandai besi
Landasan Tempa
Godam
Tang pandai besi2
2
Punch and drift the eye
Punch and drift the eye
Punch the eye at the centre-punch mark, drive in a drift and hammer the bulged sides straight.
Alat yang dibutuhkan:
Pelubang panas
Pelebar lubang tirus
Palu Tempa3
3
Shape the body
Shape the body
Rough out the shape with top and bottom fullers, then round the body at the anvil's rounded edge with a top fuller and set hammer, thicker at the centre than at the ends.
Alat yang dibutuhkan:
Fuller (besi pembuat parit)
Palu set pandai besi4
4
Face and peen
Face and peen
Cut the head from the bar from four sides for a square end. Draw out the face, swage it and trim it with a hot chisel; then cut the peen to length, cut off its corners and round it in a bottom swage. Drive the drift through from both sides to taper the eye.
Alat yang dibutuhkan:
Pahat panas
Swage bawah
Pelebar lubang tirus5
5
Grind
Grind
Grind both ends, rounding the edges of the face slightly so it does not mark hot work.
Alat yang dibutuhkan:
Gerinda duduk6
6
Harden and temper
Harden and temper
Heat the whole head slowly to the hardening heat and hold it by a tong jaw in the eye. Lower about 1½ inches of the face into water, then harden the peen the same way while water drips on the face, keeping the eye hot. Polish the ends; take the face to dark brown and the peen to brown or purple, then dip the ends alternately so the eye cools slowly.
Alat yang dibutuhkan:
Perapian pandai besi
Ember pendingin tempa
Tang pandai besi
Kain emeri7
7
Handle
Handle
Shave the handle stock to fit the eye tightly, drive the head on, saw a kerf in the handle's top and drive a glued hardwood wedge into it. Trim flush and oil the handle.
Material untuk langkah ini:
Kayu Keras Bahan Gagang1 buah
Pasak kayu keras1 buah
Minyak Biji Rami10 mlAlat yang dibutuhkan:
Ketam lengkung
Gergaji lintang dua orang
Ragum MejaBahan
4- Placeholder
- 1 buahPlaceholder
- 1 buahPlaceholder
- 10 mlPlaceholder
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