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Inclined-Shaft Piston-Wing Churn: Loose Pistons Slide by Their Weight Through Two Turning Wings
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7. Oktober 2026SE
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Inclined-Shaft Piston-Wing Churn: Loose Pistons Slide by Their Weight Through Two Turning Wings

H. N. Mackey of Morgantown, Virginia, received US 17,159, dated 28 April 1857, for a churn with two inclined shafts geared to turn opposite ways, each with oblique perforated wings, and loose double-headed pistons through the holes that slide back and forth by gravity as the shafts turn. This rung prints the bevel gears, wings and pistons, builds the churn and makes butter.
Lanjutan
About 6 hours, plus printing

Instruksi

1

Gears, and why the pistons slide

Memuat notebook Jupyter…
2

Opposite turning, before it

Brown and Bigelow turned two fans opposite ways; Mackey crosses two inclined shafts and adds loose pistons.
3

Read US 17,159

"The wings are perforated, and through said perforations pass a system of double headed pistons a a, fitting loosely and having a reciprocating movement by the action of gravity, as the shafts rotate."
4

Print the parts

Print two bevel gears (/uploads/blueprints/inclined-shaft-piston-wing-churn-bevel-gear.stl), two wings (/uploads/blueprints/inclined-shaft-piston-wing-churn-wing.stl), with supports under their sleeves, and twelve pistons (/uploads/blueprints/inclined-shaft-piston-wing-churn-piston.stl) with twelve caps (/uploads/blueprints/inclined-shaft-piston-wing-churn-piston-cap.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Material untuk langkah ini:

Filamen PETGFilamen PETG1 buah

Alat yang dibutuhkan:

Pencetak 3D filamen (FDM)Pencetak 3D filamen (FDM)
5

Wings and pistons

Push a piston through each hole of the wings and glue on its cap, so it slides freely between its two heads. Slide each wing onto a 10 mm square hardwood shaft, near its far end.

Material untuk langkah ini:

Pasak kayu kerasPasak kayu keras1 buah
Lem KayuLem Kayu1 buah

Alat yang dibutuhkan:

Gergaji TanganGergaji Tangan
AmplasAmplas
6

Shafts and gears

In a food-grade tub about 220 mm across, fix a pine block on the floor for the shafts' far ends. Run the two shafts down from one side, 28° apart, falling about 32°, meeting at the gears near the wall; one passes out through the wall for the crank. Set the bevel gears in mesh and glue a pine crank on.

Material untuk langkah ini:

Wadah penyimpanan mutu panganWadah penyimpanan mutu pangan1 buah
Papan pinusPapan pinus1 buah
Sealant SilikonSealant Silikon1 buah

Alat yang dibutuhkan:

Bor Tanpa KabelBor Tanpa Kabel
Set Mata BorSet Mata Bor
Gergaji CopingGergaji Coping
7

The build in 3D

FreeCAD model of this build: the tub cut open to show the two inclined shafts meeting at the bevel gears, the oblique wings with their loose double-headed pistons, the far bearing block and the crank.
Berkas desainBLENDCC0 - Free
8

Crank and churn

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1.5 litres. Turn the crank steadily; listen for the pistons sliding. Time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Langkah 8 - Image 1

Material untuk langkah ini:

Krim kentalKrim kental1500 ml
Garam Laut KasarGaram Laut Kasar1 buah
AirAir1 buah

Alat yang dibutuhkan:

Termometer probe tinggal-pasangTermometer probe tinggal-pasang
StopwatchStopwatch
Timbangan Dapur DigitalTimbangan Dapur Digital
Mangkuk aduk baja nirkarat (besar)Mangkuk aduk baja nirkarat (besar)
9

Troubleshooting

Inclined-shaft churn troubleshooting.

Flow

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10

History and honest limits

**H. N. Mackey** of Morgantown, Monongalia County, Virginia, US 17,159, 28 April 1857. He claimed the oblique wings combined with the double-headed self-acting pistons passing through them. He wrote that the pistons cut up the currents and give friction surfaces where butter starts to form. His drawing gives no sizes; ours are ours. FDM prints hold food in their layer lines, so wash well and replace when worn.

Bahan

9

Alat yang Diperlukan

10

Berkas desain

1

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