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Liftable-Breaker Dasher Churn: Breakers Stand Still to Churn, Then Lift and Turn to Gather
Emma

Dibuat oleh

Emma

6. Oktober 2026SE
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Liftable-Breaker Dasher Churn: Breakers Stand Still to Churn, Then Lift and Turn to Gather

Dickinson made the breakers do two jobs: stand still while the cream is churned, then turn with the dashers to gather the butter. Isaac L. Dickinson of Richmond, Wayne County, Indiana, received US 10,487, dated 31 January 1854, for "Dickinson's Improved Churn": perforated dashers on a shaft turned by a crank through bevel wheels, between perforated breakers joined by arms through which the shaft passes, "held stationary by pins entering holes in the bottom of the tub." When the butter is separated the breakers are lifted; the dashers' lower ends enter slots in them, held by small springs, and both "revolve together" to collect the butter. An oblique hole through the shaft admits air. This rung works out the speeds, then prints the base plate, breaker frame, dasher, crown wheel, pinion and standard, builds the churn, and makes butter.
Menengah
About 4 hours, plus printing

Instruksi

1

Still breakers, turning dashers

Memuat notebook Jupyter…
2

A revolving dasher with still breakers before it

The embedded blueprint beats the cream back with fixed slats. Dickinson's breakers stand still while churning and then turn with the dashers to gather the butter.
3

Read US 10,487

"The cream or milk being put into the tub, the dashers are revolved around the shaft by turning the crank e, the breakers remaining stationary, when the butter is separated the breakers are elevated as above described, and revolve with the dashers forming the whole sweep of the tube, for the purpose of collecting the butter—the dasher and breakers being held together in this position by the springs i, i, before mentioned."
4

Print the parts

Print the base plate with its pivot and two pin holes (/uploads/blueprints/liftable-breaker-dasher-churn-base-plate.stl), the breaker frame flat on its face (/uploads/blueprints/liftable-breaker-dasher-churn-breaker-frame.stl), the dasher standing up (/uploads/blueprints/liftable-breaker-dasher-churn-dasher.stl), the 36-tooth crown wheel (/uploads/blueprints/liftable-breaker-dasher-churn-crown-wheel.stl), the 12-tooth pinion (/uploads/blueprints/liftable-breaker-dasher-churn-pinion.stl) and the standard (/uploads/blueprints/liftable-breaker-dasher-churn-standard.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Material untuk langkah ini:

Filamen PETGFilamen PETG1 buah

Alat yang dibutuhkan:

Pencetak 3D filamen (FDM)Pencetak 3D filamen (FDM)
5

Tub, shaft and frame

Use a straight-sided round food-grade container about 190 mm across inside and 250 mm deep. Lay the base plate in its bottom. Drill a 3 mm hole slantwise through a 10 mm stainless rod near its top, inside the tub, as his air hole m. Slide the breaker frame down over the rod so its pins drop into the base plate's holes, then slide on the dasher so its boards sit just above the frame's bottom bar, and tighten its set screw. Stand the rod's foot in the pivot.

Material untuk langkah ini:

Wadah penyimpanan mutu panganWadah penyimpanan mutu pangan1 buah
Batang Baja LunakBatang Baja Lunak1 buah
Sekrup mesinSekrup mesin1 buah

Alat yang dibutuhkan:

Bor Tanpa KabelBor Tanpa Kabel
Set Mata BorSet Mata Bor
Gergaji BesiGergaji Besi
Set obengSet obeng
6

Lid, gears and crank

Cut the container's lid in half and fix one half over the tub with a hole for the rod. Fix the pinion on the rod's top. Screw the standard to the lid half and run a short 10 mm rod through its bearing into the crown wheel so its teeth mesh the pinion; screw a dowel handle into the crown wheel's boss.

Material untuk langkah ini:

Batang Baja LunakBatang Baja Lunak1 buah
Pasak kayu kerasPasak kayu keras1 buah
Sekrup kayu #8 x 1"Sekrup kayu #8 x 1"1 buah
Sekrup mesinSekrup mesin1 buah

Alat yang dibutuhkan:

Gergaji BesiGergaji Besi
Set obengSet obeng
Bor Tanpa KabelBor Tanpa Kabel
7

The build in 3D

FreeCAD model of this build, not of the patent: the tub cut away to show the base plate, the breaker frame pinned to it and the dasher on the rod between the breakers, with the crown wheel and pinion on the half lid.
Berkas desainBLENDCC0 - Free
8

Churn, then lift and gather

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 2 litres and crank steadily; time until the butter comes. Lift the breaker frame by its arm until its pins leave the base plate and its slots take the dashers' lower ends, then crank on slowly so the whole frame sweeps the butter together. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Langkah 8 - Image 1

Material untuk langkah ini:

Krim kentalKrim kental2000 ml
Garam Laut KasarGaram Laut Kasar1 buah
AirAir1 buah

Alat yang dibutuhkan:

Termometer probe tinggal-pasangTermometer probe tinggal-pasang
StopwatchStopwatch
Timbangan Dapur DigitalTimbangan Dapur Digital
Mangkuk aduk baja nirkarat (besar)Mangkuk aduk baja nirkarat (besar)
9

Breakers that turn, slots that will not hold

Liftable-breaker churn troubleshooting.

Flow

Loading...
10

History and honest limits

**Isaac L. Dickinson** of Richmond, Wayne County, Indiana, received US 10,487, dated 31 January 1854 (the drawing sheet reads "I. L. Dickinson"). The specification uses the letter i for both the lid's staples and the dashers' springs. He claimed the combination of the rotating dashes with the breakers, "so that said breakers may remain stationary, while churning and revolving with the dashers to collect the butter." **Honest limits.** A container, printed parts and a crown wheel with a spur pinion stand in for his tub and bevel wheels; a raised rib stands in for each spring. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Bahan

9

Alat yang Diperlukan

9

Berkas desain

1

CC0 Domain Publik

Cetak biru ini dirilis di bawah CC0. Anda bebas untuk menyalin, memodifikasi, mendistribusikan, dan menggunakan karya ini untuk tujuan apa pun, termasuk komersial, tanpa meminta izin.

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