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Three-Crank Churn: One Dasher Strokes Up and Down While Two Side Dashers Swing In and Out
Buttercup

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Buttercup

11. nóvember 2026IE
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Three-Crank Churn: One Dasher Strokes Up and Down While Two Side Dashers Swing In and Out

Abel Austin of Altona, Illinois, received US 25,553, dated 27 September 1859, for a churn. A shaft bent into three cranks works three dashers: the middle one strokes straight up and down between guides on the box's ends, and two side dashers on levers pivoted in the lid swing sideways, coming together as the middle one rises and parting as it falls. The shaft and dashers lift out together, and the side dashers also press the buttermilk out of the butter. The patent gives no sizes; every size here is ours.
Miðlungs
About 3 days, plus printing

Leiðbeiningar

1

Up and down in the middle, in and out at the sides

Hleð Jupyter-vinnubók…
2

Dashers on a bent crank shaft, two weeks before

Gilpatrick's two dashers both stroke up and down. Austin keeps one up-and-down dasher and adds two that swing sideways.
3

Read US 25,553

"My invention uses the old principle of the up and down dasher and for the purpose the greatest possible effective motion to the milk in a breaking or dashing manner, the side dashers having a lateral stroke are added, they are also designed to gather the butter after it is churned and press and work out the buttermilk."
4

Print the middle link

The link from the middle crank to D's handle: 120 mm between its two 12.6 mm eyes, 22 x 10 mm. PETG, 0.2 mm layers, 40 % infill, 4 walls.
HönnunarskráSTLCC0 - Free
5

Print the side links

The links from the side cranks to the side levers: 167 mm between their eyes, 22 x 10 mm. Print two. PETG, 0.2 mm layers, 40 % infill, 4 walls.
HönnunarskráSTLCC0 - Free
6

Box, stays N and posts

From 20 mm hardwood make a box 500 mm long inside, 300 mm wide at the floor and 360 mm at the top, 380 mm deep, with square ends and the sides sloping out. Carry each end up as a post 80 mm wide to 650 mm above the floor, cut a 13 mm slot down its middle to 600 mm, and hinge a hardwood cap over the slot, held by a hook and eye. Glue two strips 20 x 20 mm up the inside of each end, 64 mm apart, as the stays N. Fill the box with water overnight so it swells tight, then empty it.

Efni fyrir þetta skref:

HarðviðarborðHarðviðarborð4 stykki
TrélímTrélím1 stykki
TréskrúfurTréskrúfur40 stykki
SkáphjörSkáphjör2 stykki
Krókur og lykkjaKrókur og lykkja2 stykki

Nauðsynleg verkfæri:

BorðsögBorðsög
HandsögHandsög
StingsögStingsög
HleðsluborHleðslubor
BorasettBorasett
StangarþvingaStangarþvinga
Fastur vinkillFastur vinkill
MálbandMálband
VatnVatn
SkrúfjárnasettSkrúfjárnasett
7

Lid F, F' and pivots H

Cut the lid to lie on the box between the posts, in two parts: F, 360 mm long from one end, and F' for the rest, with a turn button K on F to hold F'. In F cut a slot P 40 mm square in the middle, and two slots 30 x 50 mm each side, 40 mm either side of the middle and 133 mm out from it, and bore each across for a 10 mm stainless pin: the pivots H.

Efni fyrir þetta skref:

HarðviðarborðHarðviðarborð1 stykki
Stöng úr ryðfríu stáliStöng úr ryðfríu stáli1 stykki
TréskrúfurTréskrúfur2 stykki

Nauðsynleg verkfæri:

BorðsögBorðsög
StingsögStingsög
GrópmeitillGrópmeitill
TrésleggjaTrésleggja
HleðsluborHleðslubor
BorasettBorasett
JárnsögJárnsög
8

Shaft a with three cranks

Bend 12 mm stainless rod about 900 mm long, heating each bend red with the torch, into three cranks side by side in the middle: a middle crank of 40 mm throw, and a 25 mm crank each side of it, those two pointing opposite ways and both at right angles to the middle one. Make each crank pin 40 mm long. Leave 220 mm of straight shaft one side and 250 mm the other, and fit a hardwood crank handle on the longer end.

Efni fyrir þetta skref:

Stöng úr ryðfríu stáliStöng úr ryðfríu stáli1 stykki
HarðviðarborðHarðviðarborð1 stykki
HarðviðartapparHarðviðartappar1 stykki
TrélímTrélím1 stykki

Nauðsynleg verkfæri:

PrópanbrennariPrópanbrennari
SkrúfstykkiSkrúfstykki
HamarHamar
Hitaþolnir hanskarHitaþolnir hanskar
JárnsögJárnsög
Þjalir (handþjöl)Þjalir (handþjöl)
HleðsluborHleðslubor
BorasettBorasett
9

Dashers D and E, E

Make D a hardwood plate 498 x 60 x 20 mm, to slide between the stays, on a handle D' 30 mm square and 402 mm long, bored 12.6 mm 12 mm from its top. Make each side lever e 30 mm square and 514 mm long, bored 12.6 mm at its top and 10.4 mm 220 mm below it for the pivot, and screw a board E 440 x 120 x 20 mm across its foot. Set the lid on, D's handle through P and each lever in its slot on its pivot pin. Put the shaft in the posts' slots and close the caps, then join each crank to its handle with its printed link, fixed with washers and split pins.

Efni fyrir þetta skref:

HarðviðarborðHarðviðarborð2 stykki
TrélímTrélím1 stykki
TréskrúfurTréskrúfur8 stykki
Flöt skinnaFlöt skinna6 stykki
SplittiSplitti6 stykki
PETG-þráðurPETG-þráður1 stykki

Nauðsynleg verkfæri:

FDM-þrívíddarprentariFDM-þrívíddarprentari
BorðsögBorðsög
HleðsluborHleðslubor
BorasettBorasett
SkrúfjárnasettSkrúfjárnasett
SandpappírSandpappír
MálbandMálband
10

The build in 3D

FreeCAD model of this build, one side and the loose half of the lid left off: the box with its stays and posts, the shaft with its three cranks, the links, the middle dasher in its stays and the two side dashers on their pivots. The crank was turned through 24 positions.
HönnunarskráBLENDCC0 - Free
11

Churn, then press

Pour about 20 litres of heavy cream at about 15 °C into the box, checked with the thermometer, put F' on and turn the button. Turn the crank steadily, timing it; F' can come off to look. When the butter comes, unhook the caps, slip the middle link off its crank, lift out the shaft with the side dashers and lid F, and pour off the buttermilk. Put the shaft and side dashers back, add cold water, and turn the crank to work the butter and press the buttermilk out with the side dashers. Lift out the butter, salt and weigh it.

Efni fyrir þetta skref:

RjómiRjómi20 l
Gróft sjávarsaltGróft sjávarsalt1 stykki
VatnVatn1 stykki

Nauðsynleg verkfæri:

Hitamælir með nema sem situr íHitamælir með nema sem situr í
SkeiðklukkaSkeiðklukka
Stafræn eldhúsvogStafræn eldhúsvog
Stór hrærskál úr ryðfríu stáliStór hrærskál úr ryðfríu stáli
12

Troubleshooting

Three-crank churn troubleshooting.

Flow

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13

History and honest limits

**Abel Austin** of Altona, Knox County, Illinois, US 25,553, 27 September 1859, "Churn". He disclaimed the shaft with cranks and the dashers with handles on their own, and claimed their arrangement with the links, springs, bearing box i, spring g and lid F F'. The patent gives no sizes; every size here is ours. His springs c on the links and spring g on the bearing boxes are here split pins and a hook and eye.

Efni

13

Nauðsynleg verkfæri

24

Hönnunarskrár

3
  • austin-three-crank-up-down-and-lateral-dasher-churn-link-b-middle.stlSTLCC0
  • austin-three-crank-up-down-and-lateral-dasher-churn-link-b-side.stlSTLCC0
  • austin-three-crank-up-down-and-lateral-dasher-churn.blendBLENDCC0

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