LIST
FEGURÐ OG VELLÍÐAN
HANDVERK
MENNING OG SAGA
SKEMMTUN
UMHVERFI
MATUR OG DRYKKUR
ÖFUGVERKFRÆÐI
VÍSINDI
ÍÞRÓTTIR
TÆKNI
KLÆÐANLEG TÆKNI
Ebonite (Hard Rubber)
Mary

Búin til af

Mary

22. september 2026FI
0
0
0
0
0

Ebonite (Hard Rubber)

Vulcanised rubber is rubber with a few sulphur bridges between its chains. Keep adding sulphur and the bridges multiply until the chains cannot move at all: the soft, stretchy material turns into a hard black solid you can turn on a lathe, polish like ebony and use as an electrical insulator. **US 8,075**, "Improvement in the Manufacture of India Rubber", Nelson Goodyear (brother of Charles), granted 6. May 1851, claims "the combining of india-rubber and sulphur… for making a hard and inflexible substance hitherto unknown": about equal parts by weight, heated to 260–275 °F for three to six hours. It was one of the first rigid materials made by chemically changing a natural polymer, over half a century before Bakelite. **You turn a part from commercial ebonite rod and measure what the sulphur did** — its density, and its charge when rubbed. Curing ebonite needs a heated press and releases hydrogen sulphide, so the blueprint starts from finished rod; the notebook does the chemistry.
Miðlungs
3 hours

Leiðbeiningar

1

Cut the blank

Clamp 20 mm ebonite rod in the vise between soft jaws. Saw off 60 mm. Ebonite chips like hard wood; saw slowly to avoid cracking the end.

Efni fyrir þetta skref:

EbónítstöngEbónítstöng1 stykki

Nauðsynleg verkfæri:

JárnsögJárnsög
SkrúfstykkiSkrúfstykki
StálreglustikaStálreglustika
Tær öryggisglerauguTær öryggisgleraugu
2

Chuck and face

Grip 20 mm of the blank in the lathe's 3-jaw chuck. Face the end square with a sharp HSS tool at about 800 rpm, light cuts.

Nauðsynleg verkfæri:

MálmrennibekkurMálmrennibekkur
Rennijárnasett (HSS)Rennijárnasett (HSS)
Tær öryggisglerauguTær öryggisgleraugu
RykgrímaRykgríma
3

Turn to 16 mm

Turn 40 mm of length down to 16.0 mm. Check with the caliper every pass. The chips smell of sulphur - that is the bonded sulphur you measure later.

Nauðsynleg verkfæri:

MálmrennibekkurMálmrennibekkur
Rennijárnasett (HSS)Rennijárnasett (HSS)
Stafrænn skífmælir 6 tommurStafrænn skífmælir 6 tommur
4

Drill the bore

Spot the centre with a centre drill, then drill 3 mm through 35 mm from the tailstock. Clear chips every 5 mm - ebonite heats and gums if packed.

Nauðsynleg verkfæri:

Sett af miðjuborumSett af miðjuborum
Borasett í kassaBorasett í kassa
MálmrennibekkurMálmrennibekkur
5

Taper the grip

Set the compound to a shallow angle and taper 25 mm from 16 mm down to 10 mm. This is a fountain-pen grip section, the job ebonite still does today.

Nauðsynleg verkfæri:

MálmrennibekkurMálmrennibekkur
Rennijárnasett (HSS)Rennijárnasett (HSS)
Stafrænn skífmælir 6 tommurStafrænn skífmælir 6 tommur
6

Sand and polish

At low speed, sand 400 then 800 grit, then run the Micro-Mesh grits in order. Finish with polishing compound on a cloth. Ebonite takes a deep gloss without lacquer.

Efni fyrir þetta skref:

SandpappírSandpappír2 plötur
FægiefniFægiefni5 g

Nauðsynleg verkfæri:

Slípisett með örneti (9 kornastærðir)Slípisett með örneti (9 kornastærðir)
MálmrennibekkurMálmrennibekkur
RykgrímaRykgríma
7

Part off

Part off at 45 mm with the parting tool. Chamfer the cut end by hand with 800 grit.

Nauðsynleg verkfæri:

Rennijárnasett (HSS)Rennijárnasett (HSS)
MálmrennibekkurMálmrennibekkur
8

Measure the density

Weigh the part. Drop it into 50 ml of water in the graduated cylinder and read the rise. Do the same with a bundle of rubber bands. Enter both in the notebook.

Efni fyrir þetta skref:

TeygjurTeygjur1 pakki

Nauðsynleg verkfæri:

Nákvæm stafræn vogNákvæm stafræn vog
MæliglasMæliglas
9

Rub it and pick up paper

Tear tissue into 5 mm scraps. Rub the ebonite 10 strokes on wool felt and hold it 2 cm above the scraps. Repeat with an acrylic offcut. Count scraps lifted by each.

Efni fyrir þetta skref:

Sýrufrír silkipappírSýrufrír silkipappír1 plata
AkrýlplataAkrýlplata1 stykki

Nauðsynleg verkfæri:

UllarþófUllarþóf
10

The sulphur arithmetic

Hleð Jupyter-vinnubók…
11

History & Context

**What the patent specifies:** rubber and sulphur in about equal parts (or 2 : 1 with magnesia or lime), 260–275 °F, three to six hours. **Modern build (derived):** commercial ebonite rod, typically 25–32 % sulphur - the notebook shows why more than about 32 % cannot bond. Ebonite was named for ebony, which it replaced in combs, pipe stems and instrument parts. It became a standard insulator of the electrical age and is still preferred for fountain-pen feeds because ink wets it. Its limits: it softens with heat, fades to brown and smells of sulphur in sunlight as the surface oxidises, and is brittle under impact.

Efni

6

Nauðsynleg verkfæri

14

Tengd Blueprint

Þessi blueprint deila þekkingu — tækni, efni eða meginreglur

CC0 opinbert ríki

Þessi teikning er gefin út undir CC0. Þér er frjálst að afrita, breyta, dreifa og nota þetta verk í hvaða tilgangi sem er, án þess að biðja um leyfi.

Studdu smiðinn með því að kaupa vörur í gegnum teikningu hans þar sem hann fær þóknun smiða sem seljendur ákvarða, eða búðu til nýja endurskoðun á þessari teikningu og tengdu hana sem tengingu í þinni eigin teikningu til að deila tekjum.

Umræða

(0)

Skrá inn til að taka þátt í umræðunni

Hleður athugasemdum...