LIST
FEGURÐ OG VELLÍÐAN
HANDVERK
MENNING OG SAGA
SKEMMTUN
UMHVERFI
MATUR OG DRYKKUR
ÖFUGVERKFRÆÐI
VÍSINDI
ÍÞRÓTTIR
TÆKNI
KLÆÐANLEG TÆKNI
Ebonite (Hard Rubber)
Mary

Búin til af

Mary

22. september 2026FI
56
0
0
0
0

Ebonite (Hard Rubber)

Vulcanised rubber is rubber with a few sulphur bridges between its chains. Keep adding sulphur and the bridges multiply until the chains cannot move at all: the soft, stretchy material turns into a hard black solid you can turn on a lathe, polish like ebony and use as an electrical insulator. **US 8,075**, "Improvement in the Manufacture of India Rubber", Nelson Goodyear (brother of Charles), granted 6. May 1851, claims "the combining of india-rubber and sulphur… for making a hard and inflexible substance hitherto unknown": about equal parts by weight, heated to 260–275 °F for three to six hours. It was one of the first rigid materials made by chemically changing a natural polymer, over half a century before Bakelite. **You turn a part from commercial ebonite rod and measure what the sulphur did** — its density, and its charge when rubbed. Curing ebonite needs a heated press and releases hydrogen sulphide, so the blueprint starts from finished rod; the notebook does the chemistry.
Miðlungs
3 hours

Leiðbeiningar

1

Cut the blank

Clamp 20 mm ebonite rod in the vise between soft jaws. Saw off 60 mm. Ebonite chips like hard wood; saw slowly to avoid cracking the end.

Efni fyrir þetta skref:

EbónítstöngEbónítstöng1 stykki

Nauðsynleg verkfæri:

JárnsögJárnsög
SkrúfstykkiSkrúfstykki
ReglustikaReglustika
Tær öryggisglerauguTær öryggisgleraugu
2

Chuck and face

Grip 20 mm of the blank in the lathe's 3-jaw chuck. Face the end square with a sharp HSS tool at about 800 rpm, light cuts.

Nauðsynleg verkfæri:

MálmrennibekkurMálmrennibekkur
Rennijárnasett (HSS)Rennijárnasett (HSS)
Tær öryggisglerauguTær öryggisgleraugu
RykgrímaRykgríma
3

Turn to 16 mm

Turn 40 mm of length down to 16.0 mm. Check with the caliper every pass. The chips smell of sulphur - that is the bonded sulphur you measure later.

Nauðsynleg verkfæri:

MálmrennibekkurMálmrennibekkur
Rennijárnasett (HSS)Rennijárnasett (HSS)
Stafrænn skífmælir 6 tommurStafrænn skífmælir 6 tommur
4

Drill the bore

Spot the centre with a centre drill, then drill 3 mm through 35 mm from the tailstock. Clear chips every 5 mm - ebonite heats and gums if packed.

Nauðsynleg verkfæri:

Sett af miðjuborumSett af miðjuborum
BorasettBorasett
MálmrennibekkurMálmrennibekkur
5

Taper the grip

Set the compound to a shallow angle and taper 25 mm from 16 mm down to 10 mm. This is a fountain-pen grip section, the job ebonite still does today.

Nauðsynleg verkfæri:

MálmrennibekkurMálmrennibekkur
Rennijárnasett (HSS)Rennijárnasett (HSS)
Stafrænn skífmælir 6 tommurStafrænn skífmælir 6 tommur
6

Sand and polish

At low speed, sand 400 then 800 grit, then run the Micro-Mesh grits in order. Finish with polishing compound on a cloth. Ebonite takes a deep gloss without lacquer.

Nauðsynleg verkfæri:

Slípisett með örneti (9 kornastærðir)Slípisett með örneti (9 kornastærðir)
MálmrennibekkurMálmrennibekkur
RykgrímaRykgríma
SandpappírSandpappír
FægiefniFægiefni
7

Part off

Part off at 45 mm with the parting tool. Chamfer the cut end by hand with 800 grit.

Nauðsynleg verkfæri:

Rennijárnasett (HSS)Rennijárnasett (HSS)
MálmrennibekkurMálmrennibekkur
8

Measure the density

Weigh the part. Drop it into 50 ml of water in the graduated cylinder and read the rise. Do the same with a bundle of rubber bands. Enter both in the notebook.

Efni fyrir þetta skref:

TeygjurTeygjur1 pakki

Nauðsynleg verkfæri:

Nákvæm stafræn vogNákvæm stafræn vog
MæliglasMæliglas
9

Rub it and pick up paper

Tear tissue into 5 mm scraps. Rub the ebonite 10 strokes on wool felt and hold it 2 cm above the scraps. Repeat with an acrylic offcut. Count scraps lifted by each.

Nauðsynleg verkfæri:

UllarþófUllarþóf
Sýrufrír silkipappírSýrufrír silkipappír
AkrýlplataAkrýlplata
10

The sulphur arithmetic

Hleð Jupyter-vinnubók…
11

History & Context

**What the patent specifies:** rubber and sulphur in about equal parts (or 2 : 1 with magnesia or lime), 260–275 °F, three to six hours. **Modern build (derived):** commercial ebonite rod, typically 25–32 % sulphur - the notebook shows why more than about 32 % cannot bond. Ebonite was named for ebony, which it replaced in combs, pipe stems and instrument parts. It became a standard insulator of the electrical age and is still preferred for fountain-pen feeds because ink wets it. Its limits: it softens with heat, fades to brown and smells of sulphur in sunlight as the surface oxidises, and is brittle under impact.

Efni

2
  • Staðgengill
  • 1 pakki
    Staðgengill

Nauðsynleg verkfæri

18

Tengd Blueprint

Þessi blueprint deila þekkingu — tækni, efni eða meginreglur

CC0 opinbert ríki

Þessi teikning er gefin út undir CC0. Þér er frjálst að afrita, breyta, dreifa og nota þetta verk í hvaða tilgangi sem er, án þess að biðja um leyfi.

Studdu smiðinn með því að kaupa vörur í gegnum teikningu hans þar sem hann fær þóknun smiða sem seljendur ákvarða, eða búðu til nýja endurskoðun á þessari teikningu og tengdu hana sem tengingu í þinni eigin teikningu til að deila tekjum.

Umræða

(0)

Skrá inn til að taka þátt í umræðunni

Hleður athugasemdum...