Samvinna
LIST
FEGURÐ OG VELLÍÐAN
HANDVERK
MENNING OG SAGA
SKEMMTUN
UMHVERFI
MATUR OG DRYKKUR
ÖFUGVERKFRÆÐI
VÍSINDI
ÍÞRÓTTIR
TÆKNI
KLÆÐANLEG TÆKNI

Pendulum Twin-Dasher Churn: A Swinging Weighted Lever Rocks a Beam That Works Two Half-Dashers Alternately
James O. Merrill of Chichester, New Hampshire, received US 23,986, dated 10 May 1859, for an oscillating churn light enough to be worked by a child. A weighted pendulum behind the frame rocks a shaft; on its front end a beam rocks, and two links from the beam's ends work two dasher arms up and down in turn through slots in a guide bar. Each arm carries a half-round dasher pierced with holes, so the two halves fill the barrel. The two-piece cover is held down by a thumb screw.
This rung builds it full size in timber over a 20-litre bucket.
Miðlungs
About 2 days
Leiðbeiningar
1
1
How far the dashers move
How far the dashers move
Hleð Jupyter-vinnubók…
2
2
Two dashers worked in turn, before it
Two dashers worked in turn, before it
Mitchell's lever worked two dashers in turn; Merrill's weighted pendulum keeps them going with less effort.
3
3
Read US 23,986
Read US 23,986
"... the operator oscillates the lever L, which communicates the motion through the vibrating shaft M, the vibrating lever E, the auxiliary levers F, F', to the dasher arms G, G', thus producing an alternate reciprocating action of the dashers N, N'".
4
4
Base and frame
Base and frame
Cut a pine base A 720 x 520 mm. Stand two side pieces B B' of 44 x 70 mm timber 960 mm tall, 400 mm apart, 200 mm from the base's back edge, with diagonal side braces I I' and front braces H H' to the base. Screw top braces C C' (444 x 60 x 22 mm) across the front and back faces of the side pieces at the top, and bore both 21 mm in the middle, 30 mm below their top edge.
Efni fyrir þetta skref:
Furuborð2 stykki
Mjúkviður 70x70 mm4 stykki
Tréskrúfa nr. 10 x 3"30 stykki
Trélím1 stykkiNauðsynleg verkfæri:
Handsög
Hleðslubor
Spaðabora-sett
Þvingur
Hallamál
Málband5
5
Shaft M, lever E and pendulum L
Shaft M, lever E and pendulum L
Screw a hardwood bearing block 80 x 80 x 18 mm, bored 20.5 mm, over each hole. Cut a 20 mm steel shaft 310 mm long and pass it through both. On its front end fix a hardwood lever E 400 x 60 x 20 mm at its middle with a bolt across, drilled 8.5 mm 150 mm each side of the middle for the pins c. On its back end fix the pendulum L, a hardwood bar 50 x 20 mm, 810 mm long, 60 mm below its top. Glue a 24 mm dowel handle h into L 180 mm below the shaft and bolt an 8 kg kettlebell to its foot as W.
Efni fyrir þetta skref:
Harðviðarborð2 stykki
Tréskrúfur8 stykki
Hrástálsstöng1 stykki
Sexkantboltaúrval3 stykki
Læsiró með nælonhring3 stykki
Harðviðartappar1 stykki
Trélím1 stykki
Ketilbjalla1 stykkiNauðsynleg verkfæri:
Handsög
Hleðslubor
Borasett
Spaðabora-sett
Járnsög
Skiptilykill6
6
Guide bar J, arms G and links F
Guide bar J, arms G and links F
Bolt a hardwood guide bar J 444 x 40 x 36 mm across the side pieces' fronts on spacer blocks so it stands 70 mm in front of them, 530 mm above the base, and cut two 27 mm square slots through it 40 mm apart. Cut two hardwood dasher arms G G' 25 mm square and 580 mm long, drop them through the slots, and drill each 8.5 mm 20 mm below its top. Cut two links F F' 30 x 14 mm with holes 282 mm apart and bolt each from a pin c on E to a pin g on an arm, with washers and lock nuts so they turn freely.
Efni fyrir þetta skref:
Harðviðarborð2 stykki
Sexkantboltaúrval6 stykki
Flöt skinna8 stykki
Læsiró með nælonhring4 stykkiNauðsynleg verkfæri:
Handsög
Sporjárn
Hleðslubor
Borasett
Skiptilykill7
7
Barrel D, covers, dashers and thumb screw
Barrel D, covers, dashers and thumb screw
Stand a food-grade 20-litre bucket on the base under the arms. Cut two half-discs N N' 240 mm across from 12 mm plywood, each with three 34 mm holes, and screw one under each arm's foot. Cut two half-round covers m m from 12 mm plywood to fit the bucket's top, notched for the arms. Bolt a cross brace K 444 x 40 x 30 mm across the side pieces' fronts 440 mm above the base, drill it for an M8 rod 72 mm behind the arms, and run the rod through a nut in K with a wing nut on top as the thumb screw i, down onto an oblong block l laid across both covers.
Efni fyrir þetta skref:
20 lítra fata1 stykki
Krossviðarplata2 stykki
Tréskrúfur6 stykki
Harðviðarborð1 stykki
Sexkantboltaúrval2 stykki
Gengjustöng1 stykki
Sexkantró1 stykki
Vængjahneta1 stykkiNauðsynleg verkfæri:
Stingsög
Gatasagarsett
Hleðslubor
Borasett
Skrúfjárnasett
Skiptilykill8
8
The build in 3D
The build in 3D
FreeCAD model of this build, a quarter of the barrel and covers cut away: the base and frame with its braces, shaft M with lever E in front and the weighted pendulum behind, links F, the arms in guide bar J, the two half-dashers in the barrel, and the thumb screw on its block. It was checked at five pendulum angles from -12 to +12 degrees.
9
9
Churn
Churn
Lift the front cover, pour in about 10 litres of heavy cream at about 15 °C, checked with the thermometer, put the cover back and turn the thumb screw down on the block. Swing the pendulum by its handle about 12 degrees each way and time it: the half-dashers rise and fall in turn. When the butter comes, slacken the screw, unbolt the dashers, pour off the buttermilk, wash the butter in cold water until it runs clear, work in a pinch of salt and weigh it.
Efni fyrir þetta skref:
Rjómi10 l
Gróft sjávarsalt1 stykki
Vatn1 stykkiNauðsynleg verkfæri:
Hitamælir með nema sem situr í
Skeiðklukka
Stafræn eldhúsvog
Stór hrærskál úr ryðfríu stáli10
10
Troubleshooting
Troubleshooting
Pendulum churn troubleshooting.
Flow
Loading...
11
11
History and honest limits
History and honest limits
**James O. Merrill** of Chichester, Merrimack County, New Hampshire, assignor to Wm. A. Swain, US 23,986, 10 May 1859, "Churn". He meant it to take the labour out of churning, adapted to the strength of a child, and claimed the pendulum and weight with the shaft, beam, links and the two alternate dasher arms. He gave no sizes or weight: the frame, the 8 kg weight, the 12 degree swing and every size are ours.
Efni
20- 2 stykkiStaðgengill
- 4 stykkiStaðgengill
- 30 stykkiStaðgengill
- 2 stykkiStaðgengill
- 2 stykkiStaðgengill
- 14 stykkiStaðgengill
- 1 stykkiStaðgengill
- 11 stykkiStaðgengill
- 7 stykkiStaðgengill
- 1 stykkiStaðgengill
- 1 stykkiStaðgengill
- 8 stykkiStaðgengill
- 1 stykkiStaðgengill
- 2 stykkiStaðgengill
- 1 stykkiStaðgengill
- 1 stykkiStaðgengill
- 1 stykkiStaðgengill
- 10 lStaðgengill
- 1 stykkiStaðgengill
- 1 stykkiStaðgengill
Nauðsynleg verkfæri
17- Staðgengill
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- Staðgengill
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- Staðgengill
- Staðgengill
- Staðgengill
- Staðgengill
- Staðgengill
- Staðgengill
- Staðgengill
- Staðgengill
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Hönnunarskrár
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