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Resin Mixing and Degassing Station: Vacuum Vessel with Worm and Apron
Mary

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Mary

23. október 2026FI
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Resin Mixing and Degassing Station: Vacuum Vessel with Worm and Apron

W. Hedrich's mixer (US 4,049,244, 1977) for reactive resins that must be mixed and freed of gas before they set. In a vessel under vacuum a worm lifts the resin up a central tube and spills it over a cone-shaped apron in a thin layer, where the gas escapes; vanes on the worm sweep the funnel bottom and keep it circulating. Peltier elements on the vessel, tube and apron heat or cool each zone. Reversed, the worm drives the batch out through the bottom valve. The patent gives no sizes, vacuum, speeds or temperatures; it describes an industrial vessel. The picture: the patent's Fig. 1.
Lengra kominn
5 days

Leiðbeiningar

1

Fit the vessel's neck valve and vacuum pipe

Use a metal vessel, cylindrical above with a funnel bottom about one third of its height, ending in a short neck. Fit the discharge valve (4) on the neck, and a side vacuum pipe (11) near the top with a baffle plate (12) inside to keep solids out of the vacuum line. Ours: TIG welder.

Efni fyrir þetta skref:

Lokaður blöndunargeymirLokaður blöndunargeymir1 stykki
KúlulokiKúluloki1 stykki
Rör úr ryðfríu stáliRör úr ryðfríu stáli1 stykki
Plata úr ryðfríu stáliPlata úr ryðfríu stáli1 stykki

Nauðsynleg verkfæri:

TIG-suðuvélTIG-suðuvél
SkiptilykillSkiptilykill
2

Make the mixing tube and apron

Join a downward-flaring cone apron (8) to the upper end of a tube (7), braced by struts (6a). Hang the tube on struts (6) from the cover.

Efni fyrir þetta skref:

Rör úr ryðfríu stáliRör úr ryðfríu stáli1 stykki
Plata úr ryðfríu stáliPlata úr ryðfríu stáli1 stykki

Nauðsynleg verkfæri:

TIG-suðuvélTIG-suðuvél
3

Fit the cover's inlet, window and bearing

Fit the removable cover (5) with an inlet fitting (5a) that seals vacuum-tight, a viewing window (5b) with a watch glass to watch the degassing, and a bearing (5c) for the worm shaft; seal it to the vessel.

Efni fyrir þetta skref:

KerlokKerlok1 stykki
Snittaður slöngunippillSnittaður slöngunippill1 stykki
ÚrglerÚrgler1 stykki
KúlulegaKúlulega1 stykki
PakkningPakkning1 stykki

Nauðsynleg verkfæri:

SkiptilykillSkiptilykill
4

Fit the worm and its vanes

Pass the worm (3) down through the tube so it just sticks out at the top and reaches into the neck close to the valve. Below the tube, fix agitating vanes (2) on arms (2a) so they sweep close to the funnel wall, steadied by struts (10) on a bearing (10a) riding on the tube.

Efni fyrir þetta skref:

FærslusnigillFærslusnigill1 stykki
HræriblaðHræriblað2 stykki
MálmbussMálmbuss1 stykki

Nauðsynleg verkfæri:

SkiptilykillSkiptilykill
5

Mount the reversible drive on the cover

Mount a reversible variable-speed motor (M) with reduction gearing (RG) on the cover, driving the worm shaft: one way lifts resin up the tube, the other drives it out of the valve.

Efni fyrir þetta skref:

RafmótorRafmótor1 stykki
GírkassiGírkassi1 stykki

Nauðsynleg verkfæri:

SkiptilykillSkiptilykill
6

Fit the Peltier elements

Fit Peltier elements in electrical contact with the metal in separately switched sets: round the top of the vessel (20), its lower cylinder (21) and its funnel (22), and along the tube and on the apron (23-26), best on the apron's upper face. Reversing a set's polarity swaps heating for cooling.

Efni fyrir þetta skref:

Peltier-einingPeltier-eining1 stykki

Nauðsynleg verkfæri:

SkiptilykillSkiptilykill
7

Connect the vacuum and run a batch

Connect the vacuum pipe to a vacuum pump. With the vessel under vacuum, add the resin components one after another through the inlet; the worm lifts the mix over the apron in a thin layer, and the funnel stays full while it circulates. Reverse the worm with the valve open to empty it.

Nauðsynleg verkfæri:

LofttæmidælaLofttæmidæla

Efni

15

Nauðsynleg verkfæri

3

CC0 opinbert ríki

Þessi teikning er gefin út undir CC0. Þér er frjálst að afrita, breyta, dreifa og nota þetta verk í hvaða tilgangi sem er, án þess að biðja um leyfi.

Studdu smiðinn með því að kaupa vörur í gegnum teikningu hans þar sem hann fær þóknun smiða sem seljendur ákvarða, eða búðu til nýja endurskoðun á þessari teikningu og tengdu hana sem tengingu í þinni eigin teikningu til að deila tekjum.

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