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Contrary Hinged-Dasher Air-Pump Churn: Two Crossing Dashers Fold to Gather, a Pump Blows Air Through the Cream
Buttercup

Creato da

Buttercup

11. novembre 2026IE
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Contrary Hinged-Dasher Air-Pump Churn: Two Crossing Dashers Fold to Gather, a Pump Blows Air Through the Cream

Philip L. Clow of Cohoes, New York, received US 26,092, dated 15 November 1859, for a churn. One crank shaft and two pairs of bevel wheels turn two upright plate dashers in opposite directions at the same speed, so close that their paths cross. Their outer parts are hinged: turned one way they stand open to churn, turned the other they fold back to gather the butter. A pump on the same shaft blows air in at the bottom, and hot or cold water under the vessel's bottom keeps the cream at the right warmth. The patent gives no sizes; every size here is ours.
Avanzato
About 2 days, plus printing

Istruzioni

1

Two dashers whose paths cross, and the air the pump gives

Caricamento del notebook Jupyter…
2

A turning dasher with a hinged leaf for gathering, two months before

Hassler's leaf opens when the dasher is reversed. Clow hinges the outer halves of two counter-turning dashers so they fold back when reversed.
3

Read US 26,092

"I thus hinge the outer parts of the dashers to their central parts in order that after the butter has been produced from the milk or cream by turning the dashers in the directions pointed by the arrows x, x', the person who is churning may then, by simply turning the crank-shaft, I, and dashers, B, B', in the opposite direction, instantly lessen the extent of the space passed over or occupied by the dashers and thus increase the capacity of the churn or give room in the vessel, G, for the gathering of the butter into a mass"
4

Print the feet

A foot 30 mm across and 56 mm tall with a 10 mm recess in its top. Print three. PETG, 0.2 mm layers, 40 % infill, 4 walls.
File di designSTLCC0 - Free
5

Print the eccentric t

A disc 90 mm across and 12 mm thick bored 12.6 mm 30 mm off its centre, for a 30 mm throw. PETG, 0.2 mm layers, 40 % infill, 4 walls.
File di designSTLCC0 - Free
6

Vessel G on its reservoir F

Fit a brass spigot low in the side of a large pot at least 400 mm across, as the cock s. Stand the three printed feet in it and the stockpot on them, so water can lie under the stockpot's bottom and up its sides. Drill the stockpot's handle for the clamp hook m.

Materiali per questo passaggio:

PentolonePentolone1 pezzo
Pentola grandePentola grande1 pezzo
Rubinetto di ottoneRubinetto di ottone1 pezzo
Filamento PETGFilamento PETG1 pezzo

Strumenti necessari:

Stampante 3D a filamento (FDM)Stampante 3D a filamento (FDM)
Trapano a batteriaTrapano a batteria
Set di punte a lanciaSet di punte a lancia
Chiave regolabile a rullinoChiave regolabile a rullino
7

Cover n, posts, shafts and bevel wheels

Cut a hardwood cover 350 mm across, bored 13 mm at 55 mm either side of its middle for the dasher axes k, k', 10 mm for the thermometer and 12 mm for the air tube. Screw two posts 40 x 20 mm, 110 mm tall, on it 300 mm apart and bore them 12.8 mm 80 mm above the cover for the crank shaft I, 12 mm stainless, 442 mm long, with a crank and handle on one end. Fit the two bevel sets so the wheels on k and k' are driven from opposite sides by the pinions on I, back to back between them: the dashers then turn opposite ways at the same speed. Hold the axes in the cover with shaft collars.

Materiali per questo passaggio:

Tavola di legno duroTavola di legno duro1 pezzo
Colla da legnoColla da legno1 pezzo
Viti da legnoViti da legno8 pezzi
Barra di acciaio inossidabileBarra di acciaio inossidabile2 pezzi
Coppia di ingranaggi conici (acciaio, 1:1)Coppia di ingranaggi conici (acciaio, 1:1)2 pezzi
Shaft CollarShaft Collar4 pezzi
Gancio e occhielloGancio e occhiello1 pezzo
Tasselli di legno duroTasselli di legno duro1 pezzo

Strumenti necessari:

Seghetto alternativoSeghetto alternativo
BussolaBussola
Trapano a batteriaTrapano a batteria
Serie di punte da trapanoSerie di punte da trapano
Seghetto per metalliSeghetto per metalli
Lime (lima a mano)Lime (lima a mano)
Set di cacciavitiSet di cacciaviti
Chiave regolabile a rullinoChiave regolabile a rullino
Metro a nastroMetro a nastro
8

Dashers B, B' with hinged leaves

From 2 mm stainless sheet cut two centre parts 50 x 220 mm and four leaves 65 x 220 mm. Fix a centre part to each axis k, k', 50 mm above the vessel's floor, and hang a leaf on each of its long edges with two small butt hinges, set so the leaves stop in line with the centre part one way and fold back the other. Set the two dashers a quarter turn apart.

Materiali per questo passaggio:

Lamiera di acciaio inossidabileLamiera di acciaio inossidabile1 pezzo
Cerniera a libro per mobiliCerniera a libro per mobili8 pezzi
Viti da metalloViti da metallo24 pezzi
Dado autobloccante con inserto in nylonDado autobloccante con inserto in nylon24 pezzi

Strumenti necessari:

Cesoie da lattoniereCesoie da lattoniere
Lime (lima a mano)Lime (lima a mano)
Trapano a batteriaTrapano a batteria
Serie di punte da trapanoSerie di punte da trapano
Set di cacciavitiSet di cacciaviti
Chiave regolabile a rullinoChiave regolabile a rullino
9

Force-pump E and pipe u

Fix the eccentric on the crank shaft outside one post, and a 100 ml syringe upright beside it, its plunger joined to a strap round the eccentric. On its nozzle fit two check valves on a tee, one letting air in, the other out. Run silicone tube from the outlet to a stainless tube that passes down through the cover and along the vessel's side to 8 mm above its floor, its end turned inwards.

Materiali per questo passaggio:

Siringa - LuerSiringa - Luer1 pezzo
Valvola di ritegnoValvola di ritegno2 pezzi
Tubo in siliconeTubo in silicone1 pezzo
Tubo di acciaio inossidabileTubo di acciaio inossidabile1 pezzo
Tavola di legno duroTavola di legno duro1 pezzo
Viti da legnoViti da legno4 pezzi

Strumenti necessari:

Seghetto per metalliSeghetto per metalli
Lime (lima a mano)Lime (lima a mano)
Trapano a batteriaTrapano a batteria
Serie di punte da trapanoSerie di punte da trapano
Set di cacciavitiSet di cacciaviti
10

The build in 3D

FreeCAD model of this build, the vessel, reservoir and cover cut through: the stockpot on its feet in the water pot, the two dashers on their axes a quarter turn apart, the bevel wheels and crank shaft on their posts, the eccentric and syringe pump, the air tube and the thermometer. The dashers were turned through a full turn with their leaves open and folded.
File di designBLENDCC0 - Free
11

Churn, then gather

Fill the reservoir with warm or cold water until the cream will sit at about 15 °C. Pour about 12 litres of heavy cream into the stockpot, set the cover with the dashers in, hook it down, and put the thermometer through it. Turn the crank so the leaves stand open, timing it, while the pump bubbles air in at the bottom. When the butter comes, turn the crank the other way: the leaves fold back and the dashers gather the butter. Lift the cover and dashers out, gather the butter, empty the reservoir by the spigot, drain the buttermilk, wash the butter in cold water until it runs clear, salt and weigh it.

Materiali per questo passaggio:

Panna da montarePanna da montare12 l
Sale marino grossoSale marino grosso1 pezzo
AcquaAcqua1 pezzo

Strumenti necessari:

Termometro a sonda permanenteTermometro a sonda permanente
CronometroCronometro
Bilancia digitale da cucinaBilancia digitale da cucina
Grande ciotola da impasto in acciaio inossidabileGrande ciotola da impasto in acciaio inossidabile
Bollitore elettricoBollitore elettrico
12

Troubleshooting

Contrary-dasher churn troubleshooting.

Flow

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13

History and honest limits

**Philip L. Clow** of Cohoes, Albany County, New York, US 26,092, 15 November 1859, "Churn". He claimed the outer parts of the two contrarily revolving dashers hung to the central parts by hinges d, and the arrangement of the air-pump E and water-reservoir F with the revolving dashers and cream vessel. The patent gives no sizes; every size here is ours. His force-pump is not described inside: ours is a syringe with two check valves on an eccentric. His reservoir is a closed chamber under the vessel with a funnel, air-vent and cock; ours is an open pot of water with a spigot. His rubber packing between the pinions is left out.

Materiali

23

Strumenti richiesti

17

File di progetto

3

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