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Adjustable-Dish Churn: Cream Is Poured Between a Fixed Ribbed Dish and a Turning One, Then Beaten by Wings and Dashers
Buttercup

Creato da

Buttercup

11. novembre 2026IE
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Adjustable-Dish Churn: Cream Is Poured Between a Fixed Ribbed Dish and a Turning One, Then Beaten by Wings and Dashers

John Pike of Syracuse, New York, received US 30,930, dated 18 December 1860, for a box churn with a cranked shaft of dashers. At its far end a fixed concave dish with broken radial ribs faces a turning dish with ribs and a ring that runs through the breaks. Cream poured into a pan on top runs down a passage and through a slot between the two dishes, where it is beaten and partly ground, then flung out to wings and dashers in the box. Two thumb screws set the turning dish farther off for cream or closer for milk. The fixed dish is the patent's eight inches across; every other size here is ours.
Avanzato
About 3 days

Istruzioni

1

Setting the gap between the dishes

Caricamento del notebook Jupyter…
2

Cream worked between a fixed and a turning face, two years before

Brown forces cream out between corrugated rings. Pike pours it between a fixed and a turning ribbed dish whose gap he can set.
3

Read US 30,930

"By this arrangement the concavo-convex dish E can be adjusted to a greater or less distance from the concave dish D; fixing the two dishes farther apart when churning cream, shown by the red lines in Fig. 1, and close together when churning milk."
4

Box A, lid and conduit p

Glue up hardwood for a box A 400 mm long, 260 wide and 280 high inside: a fixed end 40 mm thick and 322 tall, a crank end 22 thick, sides and floor 22 thick, joints sealed with silicone sealant, and a loose lid with a knob covering all but the fixed end. Bore the fixed end 16 mm straight down from its top, 20 mm in from its outside face, to 82 mm above the shaft's centre (which is 140 mm above the floor), and bore 16 mm in from its inside face to meet it: the conduit p. Set a kitchen funnel in the top of it as the pan B. Bore the fixed end 12.8 mm at the shaft's centre for the rod u and the crank end 16.6 mm.

Materiali per questo passaggio:

Tavola di legno duroTavola di legno duro4 pezzi
Colla da legnoColla da legno1 pezzo
Sigillante siliconicoSigillante siliconico1 pezzo
Viti da legnoViti da legno30 pezzi
Imbuto da cucinaImbuto da cucina1 pezzo

Strumenti necessari:

Sega circolare da bancoSega circolare da banco
Fresatrice verticaleFresatrice verticale
Trapano a batteriaTrapano a batteria
Serie di punte da trapanoSerie di punte da trapano
Set di punte a lanciaSet di punte a lancia
Morsetto a barraMorsetto a barra
Set di cacciavitiSet di cacciaviti
Metro a nastroMetro a nastro
5

Print the fixed dish D

The fixed dish D: 203 mm across (the patent's eight inches), its face dished at 12 degrees, eight radial ribs h 6 mm high broken from 46 to 64 mm out, a rim flange m, a 12.8 mm centre opening e and a 20 x 25 mm slot f at the top. Needs a 220 mm bed. PETG, 0.2 mm layers, 30 % infill, 4 walls, printed on its back with supports.
File di designSTLCC0 - Free
6

Print the turning dish E

The turning dish E: 180 mm across, 5 mm thick, dished at 12 degrees, six ribs 6 mm high on its convex face, a ring t 52 to 58 mm out standing 12 mm, a boss for the rod u, and the sawcalf tab i on its concave face. PETG, 0.2 mm layers, 30 % infill, 4 walls, printed on its back with supports.
File di designSTLCC0 - Free
7

Dishes D and E, wings d, rod u and thumb screws

Screw the dish D to the inside of the fixed end, its slot f over the conduit p, sealing round it. Cut six hardwood wings d 34 x 94 x 4 mm and screw them radially to the concave face of E so they reach 120 mm from the centre. Thread a 12 mm stainless rod u 120 mm long at one end for 70 mm and fix its plain end into E's boss with sealant and a cross pin. Pass it through D and the fixed end. Screw a mild steel flat bar plate q outside, bored 12.8 mm, and run a wing nut and washer on the thread either side of it: the thumb screws s and v.

Materiali per questo passaggio:

Filamento PETGFilamento PETG1 pezzo
Sigillante siliconicoSigillante siliconico1 pezzo
Viti da legnoViti da legno18 pezzi
Tavola di legno duroTavola di legno duro1 pezzo
Barra di acciaio inossidabileBarra di acciaio inossidabile1 pezzo
Piatto di acciaio dolcePiatto di acciaio dolce1 pezzo
Dado ad aletteDado ad alette2 pezzi
Rondella pianaRondella piana2 pezzi

Strumenti necessari:

Stampante 3D a filamento (FDM)Stampante 3D a filamento (FDM)
Seghetto per metalliSeghetto per metalli
Lime (lima a mano)Lime (lima a mano)
Morsa da bancoMorsa da banco
Trapano a batteriaTrapano a batteria
Serie di punte da trapanoSerie di punte da trapano
Chiave regolabile a rullinoChiave regolabile a rullino
Set di cacciavitiSet di cacciaviti
8

Shaft C, dashers x, cog shaft w and crank m

Cut a hardwood shaft C 32 mm square and 340 mm long. Saw a slot 7 x 22 mm, 15 deep, across one end to take the sawcalf tab, and chisel a 16.4 mm square socket 50 deep in the other, so C can slide 15 mm as E is set. Mortise six hardwood paddles x 25 x 6 mm through it, 40 mm apart, alternately up and down, reaching 110 mm from its centre. File the end of a 16 mm stainless cog shaft w 110 mm long square for 34 mm; pass it through a hardwood bearing block on the crank end into the socket and pin a crank m of mild steel flat bar, 120 mm throw, with a hardwood handle, on its outer end. Set C's slot over the tab and hold it with a split pin through both.

Materiali per questo passaggio:

Tavola di legno duroTavola di legno duro1 pezzo
Colla da legnoColla da legno1 pezzo
Barra di acciaio inossidabileBarra di acciaio inossidabile1 pezzo
Piatto di acciaio dolcePiatto di acciaio dolce1 pezzo
Tasselli di legno duroTasselli di legno duro1 pezzo
CoppigliaCoppiglia2 pezzi
Viti da legnoViti da legno4 pezzi

Strumenti necessari:

Sega circolare da bancoSega circolare da banco
Serie di scalpelli da legnoSerie di scalpelli da legno
Trapano a batteriaTrapano a batteria
Serie di punte da trapanoSerie di punte da trapano
Seghetto per metalliSeghetto per metalli
Lime (lima a mano)Lime (lima a mano)
Morsa da bancoMorsa da banco
9

The build in 3D

FreeCAD model of this build, the near side cut away: the box with its bored fixed end and funnel, the fixed ribbed dish, the turning dish with its ring and wings, the rod with its thumb screws on the plate, the shaft with six paddles, and the cog shaft and crank.
File di designBLENDCC0 - Free
10

Set the gap and churn

For cream, set the turning dish's face 30 mm from the fixed dish's face with the thumb screws (closer, 15 mm, is Pike's setting for milk). Turn the crank briskly and, while it turns, pour about 8 litres of heavy cream at about 15 °C, checked with the thermometer, into the funnel, timing it. When the butter comes, lift the lid, pull the split pin and lift out the shaft C, take out the butter, drain the buttermilk into a bowl, wash the butter in cold water until it runs clear, salt and weigh it.

Materiali per questo passaggio:

Panna da montarePanna da montare8 l
Sale marino grossoSale marino grosso1 pezzo
AcquaAcqua1 pezzo

Strumenti necessari:

Termometro a sonda permanenteTermometro a sonda permanente
CronometroCronometro
Bilancia digitale da cucinaBilancia digitale da cucina
Grande ciotola da impasto in acciaio inossidabileGrande ciotola da impasto in acciaio inossidabile
Chiave regolabile a rullinoChiave regolabile a rullino
11

Troubleshooting

Adjustable-dish churn troubleshooting.

Flow

Loading...
12

History and honest limits

**John Pike** of Syracuse, Onondaga County, New York, US 30,930, 18 December 1860, "Churn". He claimed "the combination and arrangement of the adjustable convex dish D, concavo convex dish E, with the radial beaters on each as described, together with the wings d, d, shaft C, and dashers x, x". He wrote that the butter comes "ordinarily inside of two minutes with sweet milk and one minute with cream"; we have not tested that. His pan B was metal, his dish D adjustable on a slide H and his shaft held to E by a spring c; ours is a kitchen funnel, a dish screwed fast and a split pin. Neither the text nor the drawing gives the gearing's form; ours is a plain crank. His D is "say eight inches in diameter", which we use; every other size here is ours.

Materiali

15

Strumenti richiesti

18

File di progetto

3

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