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Oval-Breaker Rod Dasher: Breakers Strung on Two Rods, Add More for More Agitation
Buttercup

Creato da

Buttercup

11. novembre 2026IE
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Oval-Breaker Rod Dasher: Breakers Strung on Two Rods, Add More for More Agitation

Alfred Rose of Penn Yan, New York, received US 25,914, dated 25 October 1859, for a churn-dasher for an ordinary up-and-down churn. A centre piece takes the staff, and breakers of oval section, with nearly sharp upper and lower edges, are strung beside it on two parallel rods, their ends cut to a circle. Putting on more breakers narrows the gaps between them and gives more agitation. The patent gives no sizes; every size here is ours.
Principiante
About a day, plus printing

Istruzioni

1

Breaker lengths, and how open the dasher is

Caricamento del notebook Jupyter…
2

An up-and-down dasher of crossed boards, a few weeks before

Gilpatrick's dashers are two boards crossed and bored with holes. Rose builds his from breakers strung on rods, so the openings can be changed.
3

Read US 25,914

"They may be adjusted to the width required to give the necessary agitation and if more agitation is required put on more of the breakers, thereby reducing the space between them and any amount of agitation required may by this means be produced."
4

Print the spacers

Sixteen spacer rings 12 mm across and 8 mm long, bored 6.4 mm, to go on the rods between the pieces. Print more, or shorter ones, to change the gaps. PETG, 0.2 mm layers, 100 % infill.
File di designSTLCC0 - Free
5

Centre piece A

Draw a 248 mm circle on 30 mm hardwood. Cut the centre piece 64 mm wide right across it, then cut away its middle down to a 90 mm block, leaving two prongs 12 mm wide each side, 20 mm apart, out to the circle. Bore a 31 mm hole down through the block for the staff, and two 6.6 mm holes across it, 50 mm apart, for the rods. Shave the prongs to an oval 12 x 24 mm, their upper and lower edges nearly sharp.

Materiali per questo passaggio:

Tavola di legno duroTavola di legno duro1 pezzo
Colla da legnoColla da legno1 pezzo

Strumenti necessari:

BussolaBussola
Sega circolare da bancoSega circolare da banco
Seghetto alternativoSeghetto alternativo
Set di punte a lanciaSet di punte a lancia
Trapano a batteriaTrapano a batteria
Serie di punte da trapanoSerie di punte da trapano
Pialletto a due maniciPialletto a due manici
Carta abrasivaCarta abrasiva
6

Breakers and rods B

Cut eight breakers 12 x 24 mm from hardwood, two each of 230, 210, 179 and 129 mm long along their middles, ends trimmed to the circle. Shave each to the same oval with nearly sharp edges, and bore two 6.6 mm holes through each, 50 mm apart across their middles. Cut two 6 mm stainless threaded rods 236 mm long, thread the breakers and spacers on either side of the centre piece, and close each end with a cap nut.

Materiali per questo passaggio:

Tavola di legno duroTavola di legno duro1 pezzo
Barra filettataBarra filettata1 pezzo
Dado autobloccante con inserto in nylonDado autobloccante con inserto in nylon4 pezzi
Filamento PETGFilamento PETG1 pezzo

Strumenti necessari:

Stampante 3D a filamento (FDM)Stampante 3D a filamento (FDM)
Sega circolare da bancoSega circolare da banco
Pialletto a due maniciPialletto a due manici
Trapano a batteriaTrapano a batteria
Serie di punte da trapanoSerie di punte da trapano
Seghetto per metalliSeghetto per metalli
Lime (lima a mano)Lime (lima a mano)
Chiave regolabile a rullinoChiave regolabile a rullino
Metro a nastroMetro a nastro
7

The build in 3D

FreeCAD model of the dasher: the centre piece with its prongs and the staff's foot, the eight breakers with their ends on a 248 mm circle, the two rods, spacers and cap nuts.
File di designBLENDCC0 - Free
8

Churn

Fit a 30 mm hardwood staff into the centre piece and wedge it. Use a dash churn at least 260 mm across inside where the dasher works. Pour in cream at about 15 °C to a third of the churn's height, checked with the thermometer, put the dasher in and the lid on, and work the staff up and down, timing it. When the butter comes, lift the dasher out, drain the buttermilk, wash the butter in cold water until it runs clear, salt and weigh it. If it churns slowly, add breakers next time to close the gaps.

Materiali per questo passaggio:

Panna da montarePanna da montare6 l
Sale marino grossoSale marino grosso1 pezzo
Tasselli di legno duroTasselli di legno duro1 pezzo
Colla da legnoColla da legno1 pezzo

Strumenti necessari:

ZangolaZangola
Termometro a sonda permanenteTermometro a sonda permanente
CronometroCronometro
Bilancia digitale da cucinaBilancia digitale da cucina
Grande ciotola da impasto in acciaio inossidabileGrande ciotola da impasto in acciaio inossidabile
AcquaAcqua
9

Troubleshooting

Rod dasher troubleshooting.

Flow

Loading...
10

History and honest limits

**Alfred Rose** of Penn Yan, Yates County, New York, US 25,914, 25 October 1859, "Churn-Dasher". He claimed "the churn dasher when made in the manner substantially as specified". The patent gives no sizes and leaves the number of breakers to the maker; every size here is ours, and his drawing shows five breakers each side where ours has four.

Materiali

8

Strumenti richiesti

19

File di progetto

2

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