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Owens Bottle Machine
Emma

作成者

Emma

20. 8月 2026SE
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Owens Bottle Machine

The machine that ended hand bottle-blowing and, with it, one of the worst forms of child labour in industry. Making a bottle by hand meant a skilled blower, a gatherer and a boy to carry hot glass, working in front of a furnace; a good team managed a couple of hundred bottles an hour. Michael Owens, who had started in a glasshouse himself at ten years old, built a rotating machine whose moulds dip into the molten glass and suck up exactly the right amount by vacuum, form it into a blank, and blow it to shape — no human breath, no gatherer, no boy. US patent 766,768 was granted on 2 August 1904 under the plain title Glass-shaping machine. Within twenty years hand bottle production had essentially vanished in the industrialised world.
上級者
1 hour

手順

1

What the hand process required

Understand what was being replaced before looking at the machine.

  1. A gatherer collects molten glass on the end of a blowpipe.
  2. The blower inflates it into a mould and shapes the neck.
  3. A boy carries the hot bottle to the annealing oven.
The hard part is the gather. Getting the same mass of glass every time, by eye, from a furnace, is a skill that takes years — and it is the step Owens attacked first.

このステップの材料:

Quartz Sand (clean)Quartz Sand (clean)10 kg
Sodium Carbonate (soda ash)Sodium Carbonate (soda ash)3 kg
2

Suction gathering

The machine does not scoop glass. It sucks it.

  1. A mould on a rotating arm is lowered until its mouth touches the surface of the molten glass.
  2. Vacuum draws glass up into the mould.
  3. A blade shears the glass off as the mould lifts.
Suction gives a repeatable mass because the mould volume is fixed. That single substitution — a measured cavity instead of a craftsman's judgement — is what makes the rest automatable.
3

Blank mould, then blow mould

The bottle is formed in two stages, as it is by hand.

  1. The gathered glass is first pressed or blown into a rough shape — the parison or blank — with the neck finished.
  2. The blank is transferred to a second mould.
  3. Air blows it out to the final shape against the mould wall.
Forming the neck first is not an arbitrary order. The neck must be dimensionally exact because it has to take a closure; the body can tolerate more variation, so it is left until last.

このステップの材料:

Calcium Carbonate (Crushed Limestone)Calcium Carbonate (Crushed Limestone)1 kg
4

Rotation makes it continuous

Owens mounted several complete forming units on one rotating frame.

  1. The frame turns continuously over the glass tank.
  2. Each arm gathers, forms, blows and ejects at a different point in the rotation.
  3. Production is therefore continuous rather than one bottle at a time.
Ten arms doing one step each beats one station doing ten steps, because every arm is busy all the time. Early machines reached around 2,500 bottles an hour against roughly 200 for a skilled hand team.
5

History and context

Michael Joseph Owens went to work in a West Virginia glasshouse at about ten. He became a skilled blower, then a plant manager, and worked with the financier Edward Libbey in Toledo, Ohio. US patent 766,768, Glass-shaping machine, was granted on 2 August 1904. The Owens Bottle Machine Company eventually became Owens-Illinois, still one of the largest glass container makers in the world.

The labour consequence was enormous and genuinely double-edged. The National Child Labor Committee's photographs of small boys in glasshouses are among the images that drove American child labour reform, and Owens's machine did more to end that particular job than any statute. It also destroyed the livelihood of a highly skilled craft: the glass bottle blowers' unions, which had been strong, collapsed within a generation. Both of those are true at once, and accounts that mention only one are incomplete.

What replaced it: the individual section (IS) machine, developed in the 1920s, which splits the work across independent sections fed by a stream of measured glass gobs rather than by suction. It is more flexible and is what almost all container glass is made on today. Owens's suction principle is no longer the standard method — its importance is that it proved bottle-making could be automated at all.

Why there is no build here. This needs a tank of glass at well over 1000 °C, vacuum, and moulds that survive it. The related blueprints on soda-lime glass and float glass cover what can honestly be shown at smaller scale.

材料

3

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