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Adjustable-Dish Churn: Cream Is Poured Between a Fixed Ribbed Dish and a Turning One, Then Beaten by Wings and Dashers
Buttercup

作成者

Buttercup

11. 11月 2026IE
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Adjustable-Dish Churn: Cream Is Poured Between a Fixed Ribbed Dish and a Turning One, Then Beaten by Wings and Dashers

John Pike of Syracuse, New York, received US 30,930, dated 18 December 1860, for a box churn with a cranked shaft of dashers. At its far end a fixed concave dish with broken radial ribs faces a turning dish with ribs and a ring that runs through the breaks. Cream poured into a pan on top runs down a passage and through a slot between the two dishes, where it is beaten and partly ground, then flung out to wings and dashers in the box. Two thumb screws set the turning dish farther off for cream or closer for milk. The fixed dish is the patent's eight inches across; every other size here is ours.
上級者
About 3 days

手順

1

Setting the gap between the dishes

Jupyter ノートブックを読み込み中…
2

Cream worked between a fixed and a turning face, two years before

Brown forces cream out between corrugated rings. Pike pours it between a fixed and a turning ribbed dish whose gap he can set.
3

Read US 30,930

"By this arrangement the concavo-convex dish E can be adjusted to a greater or less distance from the concave dish D; fixing the two dishes farther apart when churning cream, shown by the red lines in Fig. 1, and close together when churning milk."
4

Box A, lid and conduit p

Glue up hardwood for a box A 400 mm long, 260 wide and 280 high inside: a fixed end 40 mm thick and 322 tall, a crank end 22 thick, sides and floor 22 thick, joints sealed with silicone sealant, and a loose lid with a knob covering all but the fixed end. Bore the fixed end 16 mm straight down from its top, 20 mm in from its outside face, to 82 mm above the shaft's centre (which is 140 mm above the floor), and bore 16 mm in from its inside face to meet it: the conduit p. Set a kitchen funnel in the top of it as the pan B. Bore the fixed end 12.8 mm at the shaft's centre for the rod u and the crank end 16.6 mm.

このステップの材料:

堅木の板堅木の板4 個
木工用接着剤木工用接着剤1 個
シリコーンシーラントシリコーンシーラント1 個
木ねじ木ねじ30 個
キッチン漏斗(じょうご)キッチン漏斗(じょうご)1 個

必要な工具:

テーブルソーテーブルソー
ルータールーター
コードレスドリルコードレスドリル
ドリルビットセットドリルビットセット
スペードビットセットスペードビットセット
バークランプバークランプ
ドライバーセットドライバーセット
メジャー(巻尺)メジャー(巻尺)
5

Print the fixed dish D

The fixed dish D: 203 mm across (the patent's eight inches), its face dished at 12 degrees, eight radial ribs h 6 mm high broken from 46 to 64 mm out, a rim flange m, a 12.8 mm centre opening e and a 20 x 25 mm slot f at the top. Needs a 220 mm bed. PETG, 0.2 mm layers, 30 % infill, 4 walls, printed on its back with supports.
デザインファイルSTLCC0 - Free
6

Print the turning dish E

The turning dish E: 180 mm across, 5 mm thick, dished at 12 degrees, six ribs 6 mm high on its convex face, a ring t 52 to 58 mm out standing 12 mm, a boss for the rod u, and the sawcalf tab i on its concave face. PETG, 0.2 mm layers, 30 % infill, 4 walls, printed on its back with supports.
デザインファイルSTLCC0 - Free
7

Dishes D and E, wings d, rod u and thumb screws

Screw the dish D to the inside of the fixed end, its slot f over the conduit p, sealing round it. Cut six hardwood wings d 34 x 94 x 4 mm and screw them radially to the concave face of E so they reach 120 mm from the centre. Thread a 12 mm stainless rod u 120 mm long at one end for 70 mm and fix its plain end into E's boss with sealant and a cross pin. Pass it through D and the fixed end. Screw a mild steel flat bar plate q outside, bored 12.8 mm, and run a wing nut and washer on the thread either side of it: the thumb screws s and v.

このステップの材料:

PETGフィラメントPETGフィラメント1 個
シリコーンシーラントシリコーンシーラント1 個
木ねじ木ねじ18 個
堅木の板堅木の板1 個
ステンレス鋼の丸棒ステンレス鋼の丸棒1 個
軟鋼平鋼軟鋼平鋼1 個
ウイングナットウイングナット2 個
平ワッシャー平ワッシャー2 個

必要な工具:

FDM 3D プリンターFDM 3D プリンター
金切りのこ(ハクソー)金切りのこ(ハクソー)
やすり(手やすり)やすり(手やすり)
万力(ベンチバイス)万力(ベンチバイス)
コードレスドリルコードレスドリル
ドリルビットセットドリルビットセット
モンキーレンチモンキーレンチ
ドライバーセットドライバーセット
8

Shaft C, dashers x, cog shaft w and crank m

Cut a hardwood shaft C 32 mm square and 340 mm long. Saw a slot 7 x 22 mm, 15 deep, across one end to take the sawcalf tab, and chisel a 16.4 mm square socket 50 deep in the other, so C can slide 15 mm as E is set. Mortise six hardwood paddles x 25 x 6 mm through it, 40 mm apart, alternately up and down, reaching 110 mm from its centre. File the end of a 16 mm stainless cog shaft w 110 mm long square for 34 mm; pass it through a hardwood bearing block on the crank end into the socket and pin a crank m of mild steel flat bar, 120 mm throw, with a hardwood handle, on its outer end. Set C's slot over the tab and hold it with a split pin through both.

このステップの材料:

堅木の板堅木の板1 個
木工用接着剤木工用接着剤1 個
ステンレス鋼の丸棒ステンレス鋼の丸棒1 個
軟鋼平鋼軟鋼平鋼1 個
堅木のダボ堅木のダボ1 個
割りピン割りピン2 個
木ねじ木ねじ4 個

必要な工具:

テーブルソーテーブルソー
木工のみセット木工のみセット
コードレスドリルコードレスドリル
ドリルビットセットドリルビットセット
金切りのこ(ハクソー)金切りのこ(ハクソー)
やすり(手やすり)やすり(手やすり)
万力(ベンチバイス)万力(ベンチバイス)
9

The build in 3D

FreeCAD model of this build, the near side cut away: the box with its bored fixed end and funnel, the fixed ribbed dish, the turning dish with its ring and wings, the rod with its thumb screws on the plate, the shaft with six paddles, and the cog shaft and crank.
デザインファイルBLENDCC0 - Free
10

Set the gap and churn

For cream, set the turning dish's face 30 mm from the fixed dish's face with the thumb screws (closer, 15 mm, is Pike's setting for milk). Turn the crank briskly and, while it turns, pour about 8 litres of heavy cream at about 15 °C, checked with the thermometer, into the funnel, timing it. When the butter comes, lift the lid, pull the split pin and lift out the shaft C, take out the butter, drain the buttermilk into a bowl, wash the butter in cold water until it runs clear, salt and weigh it.

このステップの材料:

生クリーム生クリーム8 l
粗い海塩粗い海塩1 個
水水1 個

必要な工具:

差しっぱなしのプローブ温度計差しっぱなしのプローブ温度計
ストップウォッチストップウォッチ
デジタルキッチンスケールデジタルキッチンスケール
ステンレス鋼の大きな混ぜ鉢ステンレス鋼の大きな混ぜ鉢
モンキーレンチモンキーレンチ
11

Troubleshooting

Adjustable-dish churn troubleshooting.

Flow

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12

History and honest limits

**John Pike** of Syracuse, Onondaga County, New York, US 30,930, 18 December 1860, "Churn". He claimed "the combination and arrangement of the adjustable convex dish D, concavo convex dish E, with the radial beaters on each as described, together with the wings d, d, shaft C, and dashers x, x". He wrote that the butter comes "ordinarily inside of two minutes with sweet milk and one minute with cream"; we have not tested that. His pan B was metal, his dish D adjustable on a slide H and his shaft held to E by a spring c; ours is a kitchen funnel, a dish screwed fast and a split pin. Neither the text nor the drawing gives the gearing's form; ours is a plain crank. His D is "say eight inches in diameter", which we use; every other size here is ours.

材料

15

必要な工具

18

設計ファイル

3

CC0 パブリックドメイン

このブループリントはCC0で公開されています。許可を求めずに、自由にコピー、修正、配布、あらゆる目的で使用できます。

メイカーを応援するには、ブループリント経由で製品を購入してください。メイカーには メイカーコミッション がベンダーにより設定されています。または、このブループリントの新しいイテレーションを作成し、自分のブループリントにコネクションとして含めて収益を共有できます。

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