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Bourdon-Tube Pressure Gauge
Emma

Imeundwa na

Emma

11. Oktoba 2026SE
26
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Bourdon-Tube Pressure Gauge

The heart of a dial pressure gauge is the Bourdon tube: a metal tube of oval section bent into a C and sealed at its free end. The greater the pressure, the farther the free tip moves, but only about 0.125–0.25 in (3–6 mm) across the whole range. A geared movement, built much like clockwork, turns that small movement into the sweep of a pointer, usually over 270° of dial. The tube metal must take a spring temper; phosphor bronze is used for most gauges for air, light oil or water, and beryllium copper for high pressure. The tube's wall thickness and the radius of its curve set the pressure range.
Juu
Factory process

Maagizo

1

Roll the C

Pass the tubing over a lubricated steel mandrel and between two grooved, powered rollers. One roller grips the end and bends the inside radius while the other presses from outside; the grooves keep the tube from flattening.

Vifaa kwa hatua hii:

Mrija wa shaba ya fosforasiMrija wa shaba ya fosforasi1 as required

Zana zinazohitajika:

Mashine ya kupinda mirija ya BourdonMashine ya kupinda mirija ya Bourdon
2

Cut and heat treat

As the roller keeps turning, a saw blade on it cuts the tube to length. Heat treat the tubes in ovens to give them their spring temper.

Zana zinazohitajika:

Tanuri ya kutibu kwa jotoTanuri ya kutibu kwa joto
3

Machine the socket

Turn, drill, mill and thread the socket from bar stock in one cycle on a machining centre. One end is threaded to screw into the pressure source.

Vifaa kwa hatua hii:

Ufito Duara wa Shaba ya NjanoUfito Duara wa Shaba ya Njano1 as required

Zana zinazohitajika:

Kituo cha uchakataji cha CNCKituo cha uchakataji cha CNC
4

Join tube and socket

Solder, braze or weld the open end of the tube to the socket, locating the free end precisely, and seal the free end the same way. Fit an endpiece to the tip; its small hole links the tip to the movement.

Zana zinazohitajika:

Kichomeo cha kulehemu kwa shabaKichomeo cha kulehemu kwa shaba
5

Fit movement, dial and pointer

Mount the movement, the dial and the pointer onto the socket as a group.

Vifaa kwa hatua hii:

Mtambo wa kipimo cha shinikizoMtambo wa kipimo cha shinikizo1 kipande
Uso na mshale wa kipimoUso na mshale wa kipimo1 kipande
6

Calibrate and case

Connect the assembly to a pressure source alongside a master gauge of known accuracy and adjust it until it reads the same; 2% is a common accuracy, finer grades 1, 0.5 or 0.25%. Then fit the case and lens.

Vifaa kwa hatua hii:

Kasha na lenzi ya kipimoKasha na lenzi ya kipimo1 kipande

Zana zinazohitajika:

Benchi la kusawazisha lenye kipimo kikuuBenchi la kusawazisha lenye kipimo kikuu

Vifaa

5

Zana Zinazohitajika

5

Blueprint zinazohusiana

Blueprint hizi zinashiriki maarifa — mbinu, vifaa au kanuni

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