
Casting a Bronze Socketed Spearhead — Bivalve Mould Method
The socketed spearhead was a major advance over the flat tanged point — the hollow socket allowed the shaft to be inserted directly into the head, creating a stronger and more aerodynamic weapon. This design appeared across the Bronze Age world from approximately 2000 BCE and remained in use for over a thousand years.
Creating the socket requires a bivalve mould with a clay core inserted between the two stone halves. The core occupies the space where the socket will be, so when the bronze solidifies around it and the core is broken out, a hollow tube remains. This is one of the earliest examples of core-casting — a technique that later evolved into the lost-wax process for complex hollow sculptures.
The leaf-shaped blade is cast with a raised midrib for rigidity, then the edges are cold-hammered and ground sharp. Two small holes at the socket base allow a pin or binding to lock the shaft in place.
Maagizo
Prepare the bivalve mould
Prepare the bivalve mould
Vifaa kwa hatua hii:
Soapstone Block (Steatite)2 vipandeForm the clay core for the socket
Form the clay core for the socket
Vifaa kwa hatua hii:
Refractory Clay200 g
Fine Sand100 gAssemble the mould with core
Assemble the mould with core
Vifaa kwa hatua hii:
Rawhide Strips1 mPre-heat the assembled mould
Pre-heat the assembled mould
Melt and pour the bronze
Melt and pour the bronze
Vifaa kwa hatua hii:
Charcoal4 kgZana zinazohitajika:
Crucible Tongs (long-handled)Cool and separate the mould halves
Cool and separate the mould halves
Remove the clay core
Remove the clay core
Zana zinazohitajika:
Antler TineRemove sprue and grind the parting line
Remove sprue and grind the parting line
Vifaa kwa hatua hii:
Sandstone (Abrasive)1 kipandeCold-hammer and sharpen the blade edges
Cold-hammer and sharpen the blade edges
Vifaa kwa hatua hii:
Whetstone1 kipandeZana zinazohitajika:
Hammerstone
Flat Stone SlabDrill the rivet holes and haft
Drill the rivet holes and haft
Vifaa
7- 2 vipandeKishikilia Nafasi
- 200 gKishikilia Nafasi
- Kishikilia Nafasi
- 1 kipandeKishikilia Nafasi
Zana Zinazohitajika
4- Kishikilia Nafasi
- Kishikilia Nafasi
- Kishikilia Nafasi
- Kishikilia Nafasi
Vifaa vya Michoro Iliyounganishwa
You can swap these in
Can't get one of the materials? Swap it for an equivalent — these work just as well.
- Instead of Fine Sand, try:
Casting Sand - Instead of Crucible Tongs (long-handled), try:
Long-Handled Tongs
Jar Tongs
Forge Tongs
Long-Handled Fire Tongs - Instead of Charcoal, try:
Activated Charcoal Powder - Instead of Refractory Clay, try:
Wild Clay
Porcelain Clay
Kaolin Clay Powder
Palygorskite Clay (Attapulgite)
Bentonite Clay - Instead of Flat Stone Slab, try:
Live Edge Maple Slab
Recommended for this build
Products makers often use with builds like this one.
Copper Sheet (0.5-1mm)Used together and in similar builds
Leather Gauntlet GlovesFrequently used with this build's materials
Charcoal Furnace (small)Frequently used with this build's materials
BellowsFrequently used with this build's materials
Clay Crucible (refractory)Frequently used with this build's materials
Hardwood SaplingFrequently used with this build's materials
Safety GogglesFrequently used with this build's materials
Forge TongsUsed together and in similar buildsBlueprint zinazohusiana
Blueprint hizi zinashiriki maarifa — mbinu, vifaa au kanuni
Related blueprints
Other builds that share materials, tools, or techniques with this one.






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