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Button-Set Hinged-Slat Dasher Churn: Slats Deflect the Cream, a Button on the Rod Holds Them Open or Lets Them Shut
Buttercup

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Buttercup

11. Novemba 2026IE
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Button-Set Hinged-Slat Dasher Churn: Slats Deflect the Cream, a Button on the Rod Holds Them Open or Lets Them Shut

S. N. Campbell of Elgin, Illinois, received US 25,804, dated 18 October 1859, for a churn. A lever pivoted on a post works a dasher that fits the box closely. Its hinged slats hang open as deflectors: drawn up, the dasher throws the cream down and to the sides; pushed down, it forces the cream up towards a cross piece in the middle. A button with two inclined surfaces on the rod's foot holds the slats open, or, turned half round, lets them shut on the down stroke, to suit the cream. The patent gives no sizes and does not say where the slats are hinged or how the button bears on them: those and every size here are ours.
Kati
About 2 days, plus printing

Maagizo

1

The button: holding the slats open, or letting them shut

Inapakia daftari la Jupyter…
2

An up-and-down dasher fitting a box closely, three weeks before

Austin's middle dasher is a plain plate. Campbell's has hinged slats that deflect the cream, held open or let shut by a button on the rod.
3

Read US 25,804

"This dasher is constructed with movable slats H, H, which, when open, rest upon stop pins a, and serve the office of deflectors, and as the dasher is drawn up the cream is thrown below the slats and to the sides of the churn and as the dasher is pressed down the cream will be forced up and toward the center of the churn, and against a cross piece J, secured to the center of the dasher."
4

Print the button K

A disc 72 mm across and 6 mm thick with two inclined surfaces 60 mm long, one each side, both rising 7.5 mm towards the same end. PETG, 0.2 mm layers, 100 % infill.
Faili ya UsanifuSTLCC0 - Free
5

Box A, stand B, post D, lid E and lever C

From 20 mm hardwood make a box 400 x 300 mm and 380 mm deep inside, on four legs 50 mm square and 300 mm long. Screw a post 50 x 40 mm, 860 mm long, up the middle of the back. Cut a lid with a 32 mm hole in its middle. Bolt a lever 30 x 30 mm, 640 mm long, to the post's top so it reaches over the lid's middle to the front. Fill the box with water overnight so it swells tight, then empty it.

Vifaa kwa hatua hii:

Ubao wa Mti MgumuUbao wa Mti Mgumu3 vipande
Mbao laini za 70x70 mmMbao laini za 70x70 mm1 kipande
Gundi ya MbaoGundi ya Mbao1 kipande
Parafujo za mbaoParafujo za mbao30 vipande
Mkusanyiko wa bolti za pembe sitaMkusanyiko wa bolti za pembe sita2 vipande
Nati ya Kufungasha yenye NailoniNati ya Kufungasha yenye Nailoni2 vipande
Washa bapaWasha bapa4 vipande

Zana zinazohitajika:

Msumeno wa mezaMsumeno wa meza
Msumeno wa mkonoMsumeno wa mkono
Kekee cha BetriKekee cha Betri
Seti ya vichimbuziSeti ya vichimbuzi
Seti ya vichwa bapa vya kutoboaSeti ya vichwa bapa vya kutoboa
Kibano cha upauKibano cha upau
Kipima pembe cha nyuzi tisiniKipima pembe cha nyuzi tisini
Tepi ya kupimiaTepi ya kupimia
MajiMaji
Spana inayoweza kurekebishwaSpana inayoweza kurekebishwa
6

Dasher G and its slats

Make two end bars 296 x 40 x 20 mm and join them with the cross piece J, 396 x 40 x 30 mm, bored 31 mm in its middle. Cut two inner slats H 380 x 63 x 12 mm, each with a tab 20 x 9 mm on its inner edge 10 to 30 mm from the middle, and two outer slats H' 380 x 52 x 12 mm. Bore each along its length for a 6 mm stainless hinge pin, H 3 mm in from its inner edge and H' 4 mm in, and hang them between the end bars on pins 392 mm long, H 32 mm and H' 98 mm each side of the middle. Fix 6 mm stop pins, 20 mm long, into the end bars under the slats: 80 mm out and 27 mm below the hinges for H, 130 mm out and 21.5 mm below for H'. Glue posts 20 x 10 x 19 mm on the slats, 120 mm each side of the middle, 40 mm out from each hinge, and join each pair with a piece L 76 x 20 x 6 mm on pins.

Vifaa kwa hatua hii:

Ubao wa Mti MgumuUbao wa Mti Mgumu2 vipande
Fimbo ya chuma cha puaFimbo ya chuma cha pua2 vipande
Gundi ya MbaoGundi ya Mbao1 kipande
Pini iliyopasuliwaPini iliyopasuliwa12 vipande
Washa bapaWasha bapa12 vipande

Zana zinazohitajika:

Msumeno wa mezaMsumeno wa meza
Kekee cha BetriKekee cha Betri
Seti ya vichimbuziSeti ya vichimbuzi
Msumeno wa chumaMsumeno wa chuma
Tupa (Tupa ya Mkono)Tupa (Tupa ya Mkono)
Sandarusi (karatasi ya kusugua)Sandarusi (karatasi ya kusugua)
Tepi ya kupimiaTepi ya kupimia
Kibano cha upauKibano cha upau
7

Rod F and button K

Turn a hardwood rod F 30 mm across and 440 mm long, with a cross handle at its top to turn it. Pass it down through J and glue the button on its foot, below J, so that in one position its inclined surfaces lie under the slats' tabs and hold the slats open on their pins. Join its top to the lever with a pin in a slot. Set the dasher in the box and the lid on.

Vifaa kwa hatua hii:

Vijiti vya mbao ngumuVijiti vya mbao ngumu1 kipande
Gundi ya MbaoGundi ya Mbao1 kipande
Fimbo ya chuma cha puaFimbo ya chuma cha pua1 kipande
Pini iliyopasuliwaPini iliyopasuliwa2 vipande
Uzi wa PETGUzi wa PETG1 kipande

Zana zinazohitajika:

Printa ya 3D ya nyuzi (FDM)Printa ya 3D ya nyuzi (FDM)
Kekee cha BetriKekee cha Betri
Seti ya vichimbuziSeti ya vichimbuzi
Msumeno wa chumaMsumeno wa chuma
8

The build in 3D

FreeCAD model of this build, one side and one end left off: the box on its stand, the post and lever, the rod, and the dasher with the cross piece J, the hinged slats H and H' on their stop pins, the pieces L and the button K under the tabs. Checked at three heights, with the slats held open and with them shut.
Faili ya UsanifuBLENDCC0 - Free
9

Churn

Pour about 20 litres of heavy cream at about 15 °C into the box, checked with the thermometer, and put the lid on. Work the lever up and down, timing it. For thin cream keep the button holding the slats open; if the cream thickens, turn the rod half round so the slats shut on each down stroke. When the butter comes, lift the dasher out, drain the buttermilk, wash the butter in cold water until it runs clear, salt and weigh it.

Vifaa kwa hatua hii:

Malai nzitoMalai nzito20 l
Chumvi ya Bahari MbichiChumvi ya Bahari Mbichi1 kipande
MajiMaji1 kipande

Zana zinazohitajika:

Kipima joto chenye kijiti kinachobaki ndaniKipima joto chenye kijiti kinachobaki ndani
Saa ya kupima mudaSaa ya kupima muda
Mizani ya dijitali ya jikoniMizani ya dijitali ya jikoni
Bakuli kubwa la kuchanganyia la chuma cha puaBakuli kubwa la kuchanganyia la chuma cha pua
10

Troubleshooting

Hinged-slat dasher troubleshooting.

Flow

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11

History and honest limits

**S. N. Campbell** of Elgin, Kane County, Illinois, US 25,804, 18 October 1859, "Churn". He claimed "the arrangement and combination of the button K, dasher rod F, movable slats H, H', pieces L, and bar J". The patent gives no sizes and does not say where the slats are hinged, how the button's surfaces bear on them, or how the pieces L join H' to H: the hinge lines, the tabs, the button's surfaces, the links and every size here are our reading.

Vifaa

14

Zana Zinazohitajika

18

Faili za muundo

2
  • campbell-button-set-hinged-slat-dasher-churn-button-k.stlSTLCC0
  • campbell-button-set-hinged-slat-dasher-churn.blendBLENDCC0

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