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Coker Gas Oil and Petroleum Coke: Vacuum Residue Delayed-Coked at about 920 °F (Gulf, US 3,071,535)
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30. Oktoba 2026DE
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Coker Gas Oil and Petroleum Coke: Vacuum Residue Delayed-Coked at about 920 °F (Gulf, US 3,071,535)

The black residue from the bottom of the vacuum tower still holds gas oil. Heated to about 920 °F and held in a coking drum, it cracks into lighter oils and coke; the coke stays on the drum walls and the oils go to a fractionator. Result (Gulf's example, per day): from 17,000 barrels of vacuum bottoms, 7,890 barrels of coker gas oil boiling above 400 °F, 4,354 of coker naphtha, light gases and 925 tons of petroleum coke. Source: Condrasky & Glazier, US 3,071,535 (Gulf, filed 1959), Table I. Not given: drum size, pressure, cycle time. Hot oil: fire risk. Picture drawn by Youblob.
Mtaalamu
1 day

Maagizo

1

Heat the vacuum residue to about 920 °F

Heat the vacuum reduced crude to a high temperature, about 920 °F in Gulf's example. Gulf charged 17,000 barrels per day.

Vifaa kwa hatua hii:

Mabaki ya ombweMabaki ya ombwe17000 parts by volume

Zana zinazohitajika:

Tangi la kuhifadhi mafutaTangi la kuhifadhi mafuta
Pampu ya kuhamishiaPampu ya kuhamishia
Kitengo cha kokoo kilichochelewaKitengo cha kokoo kilichochelewa
Kipima joto kaliKipima joto kali
2

Hold it in a coking drum until it cracks

Pass it into a coking drum and keep it hot long enough to crack it into lighter hydrocarbons and coke. The coke forms on the walls of the drum.

Zana zinazohitajika:

Kitengo cha kokoo kilichochelewaKitengo cha kokoo kilichochelewa
Kipima joto kaliKipima joto kali
3

Switch drums and cut out the coke

When one drum is full of coke, switch to another and remove the coke from the first, mechanically or hydraulically. Gulf made 925 tons of coke a day.

Zana zinazohitajika:

Kitengo cha kokoo kilichochelewaKitengo cha kokoo kilichochelewa
4

Fractionate the cracked vapours

Fractionate the hydrocarbons from the drum: fuel gas, a propylene-rich C3 fraction (621), a C4 fraction (488), a C5 fraction (177), coker naphtha to about 400 °F (4,354) and coker gas oil above 400 °F (7,890). Gulf does not describe the fractionator. Ours: a fractionating still.

Zana zinazohitajika:

Chombo cha kunereka kwa sehemuChombo cha kunereka kwa sehemu
5

Send the coker gas oil to the catalytic cracker

The coker gas oil, all the liquid boiling above about 400 °F, is the charge Gulf sends to the fluid catalytic cracker.

Zana zinazohitajika:

Tangi la kuhifadhi mafutaTangi la kuhifadhi mafuta

Vifaa

1
  • 17000 parts by volume
    Kishikilia Nafasi

Zana Zinazohitajika

5

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