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Cope and Drag Flask: Oak Frames with Iron Pins and Lugs
Forge

Imeundwa na

Forge

14. Oktoba 2026NO
20
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Cope and Drag Flask: Oak Frames with Iron Pins and Lugs

A moulding flask holds the sand of a casting mould in two halves, the cope on top and the drag below; pins and holes line them up again after the pattern is taken out, and bars across the cope hold the sand, which is weak in tension. Flasks may be steel, aluminium or wood. Make two oak frames, cross bars for the cope, and forged iron lugs with pins and holes. The picture: the two halves of a sand mould, opened, with their lugs and pins.
Kati
A day

Maagizo

1

Two frames

Saw and plane oak into eight sides, about 10 cm deep, and nail them into two identical square frames about 30 cm inside (our size). Check them square.

Vifaa kwa hatua hii:

Ubao wa mbao gumuUbao wa mbao gumu2 vipande
Misumari ya ChumaMisumari ya Chuma24 vipande

Zana zinazohitajika:

Msumeno wa mkonoMsumeno wa mkono
Randa ya mkonoRanda ya mkono
Rula ya kunyooshaRula ya kunyoosha
Nyundo yenye kichwa cha msalabaNyundo yenye kichwa cha msalaba
2

Bars in the cope

Nail two cross bars inside the top frame (the cope), set back from its parting face, to hold the sand.

Vifaa kwa hatua hii:

Ubao wa mbao gumuUbao wa mbao gumu1 kipande
Misumari ya ChumaMisumari ya Chuma8 vipande

Zana zinazohitajika:

Msumeno wa mkonoMsumeno wa mkono
Nyundo yenye kichwa cha msalabaNyundo yenye kichwa cha msalaba
3

Lugs and pins

Forge four flat lugs from iron bar: two with a hole punched through for the cope, two with a short round pin standing up for the drag. Rivet a pair on opposite sides of each frame, lined up so the pins pass through the holes.

Vifaa kwa hatua hii:

Ufito wa chuma kilichofuliwaUfito wa chuma kilichofuliwa1 kipande
Rivet za chumaRivet za chuma8 vipande
MkaaMkaa2 as required

Zana zinazohitajika:

Fua ya mhunziFua ya mhunzi
FuaweFuawe
Kitoboa cha motoKitoboa cha moto
Koleo za mhunziKoleo za mhunzi
Kekee cha mkonoKekee cha mkono
Tupa ya chumaTupa ya chuma
4

Try the fit

Close the frames on the pins and turn them over: they must come apart and close in exactly the same place. File the pins until they do.

Zana zinazohitajika:

Tupa ya chumaTupa ya chuma
5

Sand to fill it

Inapakia daftari la Jupyter…

Vifaa

5

Zana Zinazohitajika

10

Blueprint zinazohusiana

Blueprint hizi zinashiriki maarifa — mbinu, vifaa au kanuni

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