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Double-Motion Dasher Churn: One Crank Spins One Dasher and Plunges the Other
Emma

Imeundwa na

Emma

6. Oktoba 2026SE
29
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Double-Motion Dasher Churn: One Crank Spins One Dasher and Plunges the Other

Hall combined "a vertical reciprocating-dasher with a horizontal rotary-dasher so as to break and agitate the cream in two directions at once." Alexander Hall of Loydsville, Ohio, received US 6,777, dated 9 October 1849, for a churn with a vertical spindle carrying a rotary dasher at its foot, turned by a bevel pinion and wheel from a horizontal driving shaft on the lid; a crank on the inner end of that shaft works, through a rod, a reciprocating dasher on a tubular stem sliding on the spindle, so "the currents produced by either dasher are broken and distorted by the other." This rung works out the two motions, then prints a crown wheel and lantern, the two dashers, builds the drive on a box lid, and makes butter.
Juu
About 5 hours, plus printing

Maagizo

1

Two motions from one crank

Inapakia daftari la Jupyter…
2

Rotary and vertical motion together before it

The embedded blueprint gives one dasher both motions through a spiral slot. Hall gives each motion its own dasher, from one crank.
3

Read US 6,777

"The cream or milk is placed in the tub and power being applied to the driving shaft (c) a rapid rotary motion is communicated through the wheels c d to the dasher b while at the same time the upper dasher h receives a vertical reciprocating motion through the crank k and rod i."
4

Print the parts

Print the crown wheel with its pegs and crank pin, the lantern pinion, the rotary dasher, the perforated reciprocating dasher with its sleeve and the crank arm. Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Vifaa kwa hatua hii:

Uzi wa PETGUzi wa PETG1 kipande

Zana zinazohitajika:

Printa ya 3D ya nyuzi (FDM)Printa ya 3D ya nyuzi (FDM)
5

Print the crown wheel

The crown wheel, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
6

Print the lantern

The lantern, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
7

Print the rotary dasher

The rotary dasher, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
8

Print the reciprocating dasher

The reciprocating dasher, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
9

Print the crank arm

The crank arm, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
10

Spindle and dashers

Glue the rotary dasher on the foot of a 10 mm square hardwood spindle and stand it in a seat drilled in the centre of a food-safe box's floor. Slide a 16 mm tube over the spindle as the stem, glue the reciprocating dasher's sleeve on its lower end, and glue the lantern on the spindle's top above the lid.

Vifaa kwa hatua hii:

Chombo cha kuhifadhi cha daraja la chakulaChombo cha kuhifadhi cha daraja la chakula1 kipande
Vijiti vya mbao ngumuVijiti vya mbao ngumu1 kipande
Bomba la PVCBomba la PVC1 kipande
Gundi ya MbaoGundi ya Mbao1 kipande

Zana zinazohitajika:

Kekee cha BetriKekee cha Betri
Seti ya vichimbuziSeti ya vichimbuzi
Msumeno wa chumaMsumeno wa chuma
11

Drive on the lid

Screw two pine standards to a plywood half-lid and pass a 10 mm square driving shaft through them, with the crown wheel on its inner end meshing the lantern and the crank arm on its outer end. Join the crown wheel's crank pin to the stem's top with a pine rod on screws.

Vifaa kwa hatua hii:

Bati la mbao za kubandikaBati la mbao za kubandika1 kipande
Ubao wa msonobariUbao wa msonobari1 kipande
Vijiti vya mbao ngumuVijiti vya mbao ngumu1 kipande
Skrubu za mashineSkrubu za mashine1 kipande
Nati ya pembe sitaNati ya pembe sita1 kipande
Skrubu ya mti #8 x inchi 1Skrubu ya mti #8 x inchi 11 kipande

Zana zinazohitajika:

Msumeno wa mkonoMsumeno wa mkono
Kekee cha BetriKekee cha Betri
Seti ya vichimbuziSeti ya vichimbuzi
Seti ya bisibisiSeti ya bisibisi
Spana inayoweza kurekebishwaSpana inayoweza kurekebishwa
12

The build in 3D

FreeCAD model of this build, not of the patent: the box cut away to show the rotary dasher at the spindle's foot and the perforated dasher on its sliding stem, and on the lid the crown wheel and lantern, the rod and the crank.
Faili ya UsanifuBLENDCC0 - Free
13

Crank and make butter

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 2 litres. Crank steadily; time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Hatua 13 - Image 1

Vifaa kwa hatua hii:

Malai nzitoMalai nzito2000 ml
Chumvi ya Bahari MbichiChumvi ya Bahari Mbichi1 kipande
MajiMaji1 kipande

Zana zinazohitajika:

Kipima joto chenye kijiti kinachobaki ndaniKipima joto chenye kijiti kinachobaki ndani
Saa ya kupima mudaSaa ya kupima muda
Mizani ya dijitali ya jikoniMizani ya dijitali ya jikoni
Bakuli kubwa la kuchanganyia la chuma cha puaBakuli kubwa la kuchanganyia la chuma cha pua
14

Gears that skip, a stem that binds

Double-motion dasher churn troubleshooting.

Flow

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15

History and honest limits

**Alexander Hall** of Loydsville, Belmont County, Ohio, received US 6,777, dated 9 October 1849, signed 7 August 1849. The spindle could be stepped in the bottom with a bearing in the top, or hung from the top alone; and by putting the pinion on the tubular stem instead, the upper dasher could revolve and the lower reciprocate. He claimed "the combination of a reciprocating dasher with a revolving dasher." **Honest limits.** A pegged crown wheel and lantern pinion stand in for his bevel wheels; a food-safe box and printed dashers for his tub and dashers. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Vifaa

13

Zana Zinazohitajika

11

Faili za muundo

6

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