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Fan-Blown Jet Dasher Churn: A Fan on the Crank Shaft Blows Air Out Through the Dasher Below the Cream
Buttercup

Imeundwa na

Buttercup

8. Oktoba 2026IE
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Fan-Blown Jet Dasher Churn: A Fan on the Crank Shaft Blows Air Out Through the Dasher Below the Cream

M. R. Marcell of Dansville, New York, received US 21,010, dated 27 July 1858, for a churn whose fan blower, on the driving shaft, throws air down a hollow dasher shaft and out in fine jets from its pierced foot and hollow wings below the cream, while pierced, curved plates in the corners split the cream thrown against them. This rung prints the dasher, fan, duct, corner plates and gearing at tabletop scale, in a square container.
Juu
About 6 hours, plus printing

Maagizo

1

Gearing and the fan

Inapakia daftari la Jupyter…
2

Air churns with hollow dashers, before it

That dasher drew its own air; Marcell's is fed by a fan on the crank shaft.
3

Read US 21,010

"When motion is communicated to the driving shaft a current of air is thrown by the blower through the dasher shaft, and issues in fine jets from the shaft and wings of the dasher beneath the surface of the cream or milk in the churn."
4

Print the parts

Print the dasher standing, with supports, four corner plates, the step, the cover, two brackets, the pinion, the dasher-wheel, the fan, its case, the duct and the crank. The cover needs a 240 mm print bed. Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Vifaa kwa hatua hii:

Uzi wa PETGUzi wa PETG1 kipande

Zana zinazohitajika:

Printa ya 3D ya nyuzi (FDM)Printa ya 3D ya nyuzi (FDM)
5

Print the dasher

The dasher, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
6

Print the corner plates

The corner plates, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
7

Print the step

The step, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
8

Print the cover

The cover, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
9

Print the bracket

The bracket, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
10

Print the pinion

The pinion, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
11

Print the dasher-wheel

The dasher-wheel, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
12

Print the fan

The fan, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
13

Print the fan case

The fan case, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
14

Print the duct

The duct, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
15

Print the crank

The crank, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
16

Box, plates and dasher

Use a square container about 200 mm inside and at least 220 mm deep. Set the step in the middle of its floor and stand the dasher's pivot in it. Press a pair of corner plates into each corner, clear of the dasher's wings.

Vifaa kwa hatua hii:

Chombo cha kuhifadhi cha daraja la chakulaChombo cha kuhifadhi cha daraja la chakula1 kipande
17

Cover, gearing and fan

Lay the cover on with the dasher's top through its hole and slide the pinion onto the flat at the top. Screw the two brackets, the fan case and the duct's leg to the cover from below with M4 screws. Cut a 10 mm dowel 230 mm long and push it through the first bracket, the dasher-wheel, the second bracket, the case's bearing and the fan; press the wheel and fan tight, the wheel meshing the pinion. Push the case's outlet into the duct's socket and the duct's nozzle into the dasher's top. Fix the crank on the dowel's free end with an M3 screw drilled through it.

Vifaa kwa hatua hii:

Vijiti vya mbao ngumuVijiti vya mbao ngumu1 kipande
Skrubu za mashineSkrubu za mashine1 kipande

Zana zinazohitajika:

Msumeno wa mkonoMsumeno wa mkono
Sandarusi (karatasi ya kusugua)Sandarusi (karatasi ya kusugua)
Kekee cha mkonoKekee cha mkono
Seti ya bisibisiSeti ya bisibisi
18

The build in 3D

FreeCAD model of this build: the container with its near wall left off, the corner plates, the step, the dasher with its hollow shaft, arms and pierced wings, the cover, the pinion and dasher-wheel, the brackets, the driving shaft, the fan in its case, the duct to the dasher's top and the crank.
Faili ya UsanifuBLENDCC0 - Free
19

Churn

Pour in 3.5 litres of heavy cream at about 15 °C, checked with the thermometer, to above the wings' holes. Turn the crank steadily and time it with the stopwatch. When the butter comes, lift the cover and dasher out, pour off the buttermilk, wash the butter in cold water until it runs clear, work in a pinch of salt and weigh it.

Vifaa kwa hatua hii:

Malai nzitoMalai nzito3.5 l
Chumvi ya Bahari MbichiChumvi ya Bahari Mbichi1 kipande
MajiMaji1 kipande

Zana zinazohitajika:

Kipima joto chenye kijiti kinachobaki ndaniKipima joto chenye kijiti kinachobaki ndani
Saa ya kupima mudaSaa ya kupima muda
Mizani ya dijitali ya jikoniMizani ya dijitali ya jikoni
Bakuli kubwa la kuchanganyia la chuma cha puaBakuli kubwa la kuchanganyia la chuma cha pua
20

Troubleshooting

Fan-blown churn troubleshooting.

Flow

Loading...
21

History and honest limits

**M. R. Marcell** of Dansville, Livingston County, New York, US 21,010, 27 July 1858. His fan case sat on the churn's cover round the driving shaft, its mouth entering the dasher shaft's top; he allowed the blower to stand at the side instead, geared to the driving shaft. His corner plates were metal. He claimed the dasher, with the blower, that sends air out in fine jets below the cream, and the double pierced corner plates in a churn box. Turned at crank speed, our small fan makes far less pressure than the cream's depth needs (step 1), so do not expect air from the jets; the dasher and the corner plates still work the cream. Our fan beside the dasher-wheel, the duct, the container, sizes and printed parts are ours. FDM prints hold food in their layer lines, so wash well and replace when worn.

Vifaa

7

Zana Zinazohitajika

9

Faili za muundo

12

CC0 Umma Wote

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