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Ferrosilicon: Silica, Carbon and Scrap Iron Smelted with Bituminous Coal in an Electric Furnace (Furness, US 1,284,645)
Carbon pulls the oxygen out of silica in an electric furnace, and the silicon alloys with iron in the charge. Furness swapped part of the coke or charcoal for lumps of bituminous coal, which keep the charge open and poorly conducting, so the electrodes sit deep and the heat stays in.
Result: ferrosilicon, tapped from the bottom of the furnace.
Source: Furness, US 1,284,645 (1918). Not given: silicon content, iron proportion. Picture drawn by Youblob.
Juu
Factory process
Maagizo
1
1
Weigh the charge
Weigh the charge
Crushed quartzite (silica), charcoal or coke, and scrap steel or iron ore. Carbon: 24 parts per 60 parts of silica in theory, slightly more in practice; more if iron ore is used. Ours: quartz sand, iron filings, charcoal.
Vifaa kwa hatua hii:
Mchanga wa Kwatzi60 parts
Vinyoo vya chuma1 as requiredZana zinazohitajika:
Mkaa
Mizani ya mizani-mbili2
2
Add lumps of bituminous coal
Add lumps of bituminous coal
Supply 20-40 % of the total carbon as bituminous coal (10 % or more works). It can go in coarse, lumps up to fist size, keeping the charge open to the gas.
Zana zinazohitajika:
Makaa ya mawe ya bitumeni3
3
Smelt with deeply bedded electrodes
Smelt with deeply bedded electrodes
Feed the charge into an electric furnace so the electrodes stay buried deep in it. The silica is reduced, carbon monoxide burns off at the top, and the alloy collects at the bottom. Ours: electric arc furnace.
Zana zinazohitajika:
Tanuru la tao la umeme4
4
Tap the ferrosilicon
Tap the ferrosilicon
Tap the molten ferrosilicon from the bottom of the furnace and let it set.
Zana zinazohitajika:
Tanuru la tao la umemeVifaa
2- 60 partsKishikilia Nafasi
- 1 as requiredKishikilia Nafasi
Zana Zinazohitajika
4- Kishikilia Nafasi
- Kishikilia Nafasi
- Kishikilia Nafasi
- Kishikilia Nafasi
Mchoro huu unatengeneza
CC0 Umma Wote
Mchoro huu umetolewa chini ya CC0. Uko huru kunakili, kubadilisha, kusambaza, na kutumia kazi hii kwa madhumuni yoyote, bila kuomba ruhusa.
Saidia Mtengenezaji kwa kununua bidhaa kupitia Mchoro wao ambapo wanapata Kamisheni ya Mtengenezaji iliyowekwa na Wachuuzi, au unda marudio mapya ya Mchoro huu na uiunganishe kama kiungo katika Mchoro wako kuchangia mapato.