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Flat Washers from Steel Sheet
A plain washer spreads a nut's or bolt head's load and protects the surface under it. ISO 7089 gives the M6 washer as 6.4 mm bore, 12 mm outside and 1.6 mm thick. Drill the bore first while the sheet is still large and easy to hold, cut the washer out roughly, then spin it on a bolt in a drill and file it round.
Mwanzo
1 hour for 10 washers
Maagizo
1
1
Mark out
Mark out
On 1.6 mm mild steel sheet, mark 12 mm circles 14 mm apart with the scriber and centre-punch each centre.
Vifaa kwa hatua hii:
Bati la Chuma Laini0.01 sqmZana zinazohitajika:
Kichora Mistari
Kigwe cha Katikati
Kipima-unene cha dijitali cha inchi 6
Rangi ya buluu ya kuweka alama2
2
Drill the bores
Drill the bores
Clamp the sheet and drill each centre 6.4 mm, with cutting oil.
Zana zinazohitajika:
Kekee cha Nguzo
Seti ya vichimbuzi
Kibano cha mashine
Miwani ya usalama
Mafuta ya kukatia3
3
Cut them out
Cut them out
Saw each washer out as a square just outside its circle, then cut the corners off.
Zana zinazohitajika:
Msumeno wa chuma
Kibano cha meza ya kazi4
4
Round them on a bolt
Round them on a bolt
Stack several on an M6 bolt with a nut, tighten, chuck the bolt in a drill, and run it slowly while a file trues the stack to 12 mm.
Zana zinazohitajika:
Mkusanyiko wa bolti za pembe sita
Kekee cha Betri
Seti ya tupa
Kipima-unene cha dijitali cha inchi 6
Miwani ya usalama5
5
Deburr
Deburr
Take them off and deburr both faces and the bore.
Zana zinazohitajika:
Kifaa cha kuondoa ukingo
Seti ya tupa6
6
Troubleshooting
Troubleshooting
Washer troubleshooting.
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