SANAA
UREMBO NA USTAWI
UJANJA
UTAMADUNI NA HISTORIA
BURUDANI
MAZINGIRA
CHAKULA NA VINYWAJI
UHANDISI WA KINYUME
SAYANSI
MICHEZO
TEKNOLOJIA
VAZI

Glass Saw: Rigid Diamond Wire Ring Driven by Its Rim
Jesse Cogswell's ring saw (US 4,576,139, 1986) for glass, ceramics and stone. The blade is a rigid circle of wire coated with bonded diamond, standing upright through a cutting table. A rubber-tyred wheel on the motor drives it by friction round its own rim at 3000 ft/min or more, and twelve guide wheels on slots round an aluminium back-plate hold it true. Because it cuts with any part of its rim, the work can be turned freely for curves and inside shapes; a sponge in a water tray wets the wire.
The patent sizes the ring from the thickest work to be cut (8 in ring for 3/16 in); the notebook does the sums. The picture: the patent's Fig. 1.
Juu
3 days
Maagizo
1
1
Cut and brace the back-plate
Cut and brace the back-plate
Cut the back-plate (2A) from aluminium plate, its upper part curved as an arc to shield the saw, stiffened by an angle (2B) along the top and a flat splatter strip (2C) at the front. Bolt on two front struts (21, 21A) and two side struts (22) and bolt them to the base. Ours: drill press.
Vifaa kwa hatua hii:
Bamba la Alumini1 kipande
Pembe ya alumini1 kipande
Bolti ya kichwa cha pembe sita - daraja 8.81 kipandeZana zinazohitajika:
Kekee cha Nguzo
Spana inayoweza kurekebishwa2
2
Cut the wheel-slider apertures
Cut the wheel-slider apertures
Cut slots (32) through the back-plate's arc at 0, 30, 60, 90, 120, 210, 240, 270, 300 and 330° round the ring's centre: two slots at 90° and 210° for the guide pairs, one at each of the others. The slots let each guide wheel slide to the ring.
Zana zinazohitajika:
Kekee cha Nguzo3
3
Assemble the guide wheels
Assemble the guide wheels
For each of the twelve guide wheels, stretch two rubber O-rings (27) into the grooves of a bearing wheel (26) with sealed roller bearings, and mount it on a shoulder bolt (28) with a washer, lockwasher and nut.
Vifaa kwa hatua hii:
Roli ya kuongoza12 vipande
Pete ya O24 vipande
Bolti yenye Bega12 vipande
Washa bapa12 vipande
Spring Washer12 vipande
Nati ya pembe sita12 vipandeZana zinazohitajika:
Spana inayoweza kurekebishwa4
4
Turn the drive wheel
Turn the drive wheel
Turn an aluminium disk with a hub, a bored axle hole and a deep groove round its rim, and seat a large rubber O-ring (23) in the groove as its driving tyre. Ours: lathe.
Vifaa kwa hatua hii:
Bamba la Alumini1 kipande
Pete ya O1 kipandeZana zinazohitajika:
Kereza ya Chuma5
5
Mount the motor and drive axle
Mount the motor and drive axle
Strap the electric motor (51) onto its pillow block (50) with fastening bands (52) and bolt the block to the base. Fix the drive wheel on the motor's axle (24) and carry the axle's end in an axle pillow block (24A, 24B).
Vifaa kwa hatua hii:
Mota ya umeme1 kipande
Ukanda wa kufunga mota2 vipande
Kishikio cha beringi2 vipande
Shafti ya chuma1 kipande
Bolti ya kichwa cha pembe sita - daraja 8.81 kipandeZana zinazohitajika:
Spana inayoweza kurekebishwa6
6
Fit the ring and its guides
Fit the ring and its guides
Stand the ring saw on the drive wheel's tyre. Bolt the guide wheels through their slots: each pair with a tension spring between its two wheels, each single with a spring to the back-plate's lower rim, the one at 330° pressing the ring onto the drive wheel. Set them against the ring, then tighten the nuts. Fit two horizontal roller-guides (17) at 150°, sprung together, just before the cut.
Vifaa kwa hatua hii:
Ubao wa msumeno wa pete wa almasi1 kipande
Springi ya kuvuta11 vipande
Roli ya kuongoza2 vipandeZana zinazohitajika:
Spana inayoweza kurekebishwa7
7
Fit the table, tray and sponge
Fit the table, tray and sponge
Bolt the water tray (46) on four bracket supports (19, 20) by its four studs; put a ring-shaped sponge (47) in it and the cutting table (44) over it, the ring passing through centre holes reached by slots offset half an inch from a radius. Set the table top below the ring's centre line by the thickest work you will cut. Add water to the tray.
Vifaa kwa hatua hii:
Trei1 kipande
Sifongo1 kipande
Bamba la Alumini1 kipande
Maji1 batchZana zinazohitajika:
Spana inayoweza kurekebishwa8
8
Fit the face shield and drip pan
Fit the face shield and drip pan
Bolt the shield arm (41) to the back-plate and pivot a clear acrylic face shield (43) in its holder (42) on a locking screw. The base is a catchment for the coolant with a drain hole in one corner.
Vifaa kwa hatua hii:
Bamba la Akriliki1 kipande
Bamba la Alumini1 kipande
Sinia ya matone1 kipandeZana zinazohitajika:
Spana inayoweza kurekebishwa9
9
Ring size and drive speed
Ring size and drive speed
Inapakia daftari la Jupyter…
Vifaa
20- 1 kipandeKishikilia Nafasi
- 1 kipandeKishikilia Nafasi
- Kishikilia Nafasi
- 12 vipandeKishikilia Nafasi
- 25 vipandeKishikilia Nafasi
- 12 vipandeKishikilia Nafasi
- 12 vipandeKishikilia Nafasi
- 12 vipandeKishikilia Nafasi
- 12 vipandeKishikilia Nafasi
- 1 kipandeKishikilia Nafasi
- 2 vipandeKishikilia Nafasi
- 2 vipandeKishikilia Nafasi
- 1 kipandeKishikilia Nafasi
- 1 kipandeKishikilia Nafasi
- 11 vipandeKishikilia Nafasi
- 1 kipandeKishikilia Nafasi
- 1 kipandeKishikilia Nafasi
- 1 batchKishikilia Nafasi
- 1 kipandeKishikilia Nafasi
- 1 kipandeKishikilia Nafasi
Mchoro huu unatengeneza
CC0 Umma Wote
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