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Glass Saw: Rigid Diamond Wire Ring Driven by Its Rim
Martin

Imeundwa na

Martin

23. Oktoba 2026NO
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Glass Saw: Rigid Diamond Wire Ring Driven by Its Rim

Jesse Cogswell's ring saw (US 4,576,139, 1986) for glass, ceramics and stone. The blade is a rigid circle of wire coated with bonded diamond, standing upright through a cutting table. A rubber-tyred wheel on the motor drives it by friction round its own rim at 3000 ft/min or more, and twelve guide wheels on slots round an aluminium back-plate hold it true. Because it cuts with any part of its rim, the work can be turned freely for curves and inside shapes; a sponge in a water tray wets the wire. The patent sizes the ring from the thickest work to be cut (8 in ring for 3/16 in); the notebook does the sums. The picture: the patent's Fig. 1.
Juu
3 days

Maagizo

1

Cut and brace the back-plate

Cut the back-plate (2A) from aluminium plate, its upper part curved as an arc to shield the saw, stiffened by an angle (2B) along the top and a flat splatter strip (2C) at the front. Bolt on two front struts (21, 21A) and two side struts (22) and bolt them to the base. Ours: drill press.

Vifaa kwa hatua hii:

Bamba la AluminiBamba la Alumini1 kipande
Pembe ya aluminiPembe ya alumini1 kipande
Bolti ya kichwa cha pembe sita - daraja 8.8Bolti ya kichwa cha pembe sita - daraja 8.81 kipande

Zana zinazohitajika:

Kekee cha NguzoKekee cha Nguzo
Spana inayoweza kurekebishwaSpana inayoweza kurekebishwa
2

Cut the wheel-slider apertures

Cut slots (32) through the back-plate's arc at 0, 30, 60, 90, 120, 210, 240, 270, 300 and 330° round the ring's centre: two slots at 90° and 210° for the guide pairs, one at each of the others. The slots let each guide wheel slide to the ring.

Zana zinazohitajika:

Kekee cha NguzoKekee cha Nguzo
3

Assemble the guide wheels

For each of the twelve guide wheels, stretch two rubber O-rings (27) into the grooves of a bearing wheel (26) with sealed roller bearings, and mount it on a shoulder bolt (28) with a washer, lockwasher and nut.

Vifaa kwa hatua hii:

Roli ya kuongozaRoli ya kuongoza12 vipande
Pete ya OPete ya O24 vipande
Bolti yenye BegaBolti yenye Bega12 vipande
Washa bapaWasha bapa12 vipande
Spring WasherSpring Washer12 vipande
Nati ya pembe sitaNati ya pembe sita12 vipande

Zana zinazohitajika:

Spana inayoweza kurekebishwaSpana inayoweza kurekebishwa
4

Turn the drive wheel

Turn an aluminium disk with a hub, a bored axle hole and a deep groove round its rim, and seat a large rubber O-ring (23) in the groove as its driving tyre. Ours: lathe.

Vifaa kwa hatua hii:

Bamba la AluminiBamba la Alumini1 kipande
Pete ya OPete ya O1 kipande

Zana zinazohitajika:

Kereza ya ChumaKereza ya Chuma
5

Mount the motor and drive axle

Strap the electric motor (51) onto its pillow block (50) with fastening bands (52) and bolt the block to the base. Fix the drive wheel on the motor's axle (24) and carry the axle's end in an axle pillow block (24A, 24B).

Vifaa kwa hatua hii:

Mota ya umemeMota ya umeme1 kipande
Ukanda wa kufunga motaUkanda wa kufunga mota2 vipande
Kishikio cha beringiKishikio cha beringi2 vipande
Shafti ya chumaShafti ya chuma1 kipande
Bolti ya kichwa cha pembe sita - daraja 8.8Bolti ya kichwa cha pembe sita - daraja 8.81 kipande

Zana zinazohitajika:

Spana inayoweza kurekebishwaSpana inayoweza kurekebishwa
6

Fit the ring and its guides

Stand the ring saw on the drive wheel's tyre. Bolt the guide wheels through their slots: each pair with a tension spring between its two wheels, each single with a spring to the back-plate's lower rim, the one at 330° pressing the ring onto the drive wheel. Set them against the ring, then tighten the nuts. Fit two horizontal roller-guides (17) at 150°, sprung together, just before the cut.

Vifaa kwa hatua hii:

Ubao wa msumeno wa pete wa almasiUbao wa msumeno wa pete wa almasi1 kipande
Springi ya kuvutaSpringi ya kuvuta11 vipande
Roli ya kuongozaRoli ya kuongoza2 vipande

Zana zinazohitajika:

Spana inayoweza kurekebishwaSpana inayoweza kurekebishwa
7

Fit the table, tray and sponge

Bolt the water tray (46) on four bracket supports (19, 20) by its four studs; put a ring-shaped sponge (47) in it and the cutting table (44) over it, the ring passing through centre holes reached by slots offset half an inch from a radius. Set the table top below the ring's centre line by the thickest work you will cut. Add water to the tray.

Vifaa kwa hatua hii:

TreiTrei1 kipande
SifongoSifongo1 kipande
Bamba la AluminiBamba la Alumini1 kipande
MajiMaji1 batch

Zana zinazohitajika:

Spana inayoweza kurekebishwaSpana inayoweza kurekebishwa
8

Fit the face shield and drip pan

Bolt the shield arm (41) to the back-plate and pivot a clear acrylic face shield (43) in its holder (42) on a locking screw. The base is a catchment for the coolant with a drain hole in one corner.

Vifaa kwa hatua hii:

Bamba la AkrilikiBamba la Akriliki1 kipande
Bamba la AluminiBamba la Alumini1 kipande
Sinia ya matoneSinia ya matone1 kipande

Zana zinazohitajika:

Spana inayoweza kurekebishwaSpana inayoweza kurekebishwa
9

Ring size and drive speed

Inapakia daftari la Jupyter…

Vifaa

20

Zana Zinazohitajika

3

CC0 Umma Wote

Mchoro huu umetolewa chini ya CC0. Uko huru kunakili, kubadilisha, kusambaza, na kutumia kazi hii kwa madhumuni yoyote, bila kuomba ruhusa.

Saidia Mtengenezaji kwa kununua bidhaa kupitia Mchoro wao ambapo wanapata Kamisheni ya Mtengenezaji iliyowekwa na Wachuuzi, au unda marudio mapya ya Mchoro huu na uiunganishe kama kiungo katika Mchoro wako kuchangia mapato.

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