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Window-Blind Dasher Churn: Slats Set Slantwise Through the Staff, Turned Back and Forth by a Cord From a Swinging Disk
Buttercup

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Buttercup

11. Novemba 2026IE
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Window-Blind Dasher Churn: Slats Set Slantwise Through the Staff, Turned Back and Forth by a Cord From a Swinging Disk

Samuel A. Kerr of Arbor Hill, Virginia, received US 28,757, dated 19 June 1860, for a churn. Flat slats pass slantwise through an upright staff, one above another like the slats of a window blind. A cord from a disk swung back and forth by a handle turns the staff to and fro: the slats on one side throw the cream up, those on the other throw it down, and it passes between them from side to side. Turned gently, the overlapping slats gather the butter. A funnel in the lid lets air in. The patent gives no sizes; every size here is ours.
Kati
About 2 days, plus printing

Maagizo

1

Slats like a window blind

Inapakia daftari la Jupyter…
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Oblique slats that throw the cream, three months before

Embree sets his slats inside a turning barrel. Kerr sets them through a staff turned to and fro.
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Read US 28,757

"By this oblique arrangement of the blades or slats on a vibrating or turning dasher staff, the cream or milk will, when the staff is rapidly vibrating, be thrown downward, on one side of the staff, and upward, on the other side, at each back or forward movement; and it also will be caused to pass between the slats from one side of the churn to the other."
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Print the air funnel B

Funnel 80 mm across at its mouth with a 39 mm spout 30 mm long to pass through the lid. PETG, 0.2 mm layers, 4 walls.
Faili ya UsanifuSTLCC0 - Free
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Dasher C: staff and slats a

Cut a 35 mm square hardwood staff 340 mm long and glue 12 mm stainless spindles into its ends. Cut five hardwood slats 240 x 60 x 8 mm and drill each with four 12 mm holes. Chisel five slots through the staff, each at 45 degrees to it and 45 mm apart from 80 mm above its foot, all sloping the same way, and glue the slats through them, centred, so each slat's lower edge meets the next one's upper edge.

Vifaa kwa hatua hii:

Ubao wa Mti MgumuUbao wa Mti Mgumu1 kipande
Fimbo ya chuma cha puaFimbo ya chuma cha pua1 kipande
Gundi ya MbaoGundi ya Mbao1 kipande

Zana zinazohitajika:

Msumeno wa mezaMsumeno wa meza
Seti ya patasi za mtiSeti ya patasi za mti
Kipima-pembeKipima-pembe
Kekee cha BetriKekee cha Betri
Seti ya vichimbuziSeti ya vichimbuzi
Msumeno wa chumaMsumeno wa chuma
Sandarusi (karatasi ya kusugua)Sandarusi (karatasi ya kusugua)
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Lid, bar, step and funnel B

Screw a hardwood step 50 x 50 x 8 mm, bored 12.6 mm, to the bucket's floor centre. Cut an HDPE lid to fit the rim with a 26 mm hole over the centre and a 40 mm hole beside it for the funnel. Screw a hardwood bar 510 x 50 x 25 mm across the lid, bored over the centre, reaching 300 mm out past the rim, with a hardwood bracket under its end against the bucket's side. Push the funnel into its hole.

Vifaa kwa hatua hii:

Ndoo ya Lita 20Ndoo ya Lita 201 kipande
Kipande cha mbao ngumuKipande cha mbao ngumu1 kipande
Bamba la HDPEBamba la HDPE1 kipande
Ubao wa Mti MgumuUbao wa Mti Mgumu1 kipande
Parafujo za mbaoParafujo za mbao10 vipande
Uzi wa PETGUzi wa PETG1 kipande

Zana zinazohitajika:

Printa ya 3D ya nyuzi (FDM)Printa ya 3D ya nyuzi (FDM)
Msumeno wa KupindaMsumeno wa Kupinda
Seti ya misumeno ya duaraSeti ya misumeno ya duara
Msumeno wa mezaMsumeno wa meza
Kekee cha BetriKekee cha Betri
Seti ya vichimbuziSeti ya vichimbuzi
Seti ya bisibisiSeti ya bisibisi
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Pulley, disk E, handle F and cord D

Turn or cut a hardwood pulley 60 mm across with a groove and fix it on the staff's top spindle above the bar. Cut a hardwood disk E 200 mm across with a groove round its edge, pivot it on a 12 mm stainless pin in the bar's end, and screw a hardwood handle F with an upright dowel grip across it. Tie a cord to the disk, take it round the pulley once and back to the disk, and tie it tight.

Vifaa kwa hatua hii:

Ubao wa Mti MgumuUbao wa Mti Mgumu1 kipande
Vijiti vya mbao ngumuVijiti vya mbao ngumu1 kipande
Fimbo ya chuma cha puaFimbo ya chuma cha pua1 kipande
Gundi ya MbaoGundi ya Mbao1 kipande
Parafujo za mbaoParafujo za mbao4 vipande
Shaft CollarShaft Collar2 vipande
KambaKamba1 kipande

Zana zinazohitajika:

Msumeno wa KupindaMsumeno wa Kupinda
Kekee cha BetriKekee cha Betri
Seti ya vichimbuziSeti ya vichimbuzi
Msumeno wa chumaMsumeno wa chuma
Tupa (Tupa ya Mkono)Tupa (Tupa ya Mkono)
Sandarusi (karatasi ya kusugua)Sandarusi (karatasi ya kusugua)
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The build in 3D

FreeCAD model of this build, the bucket cut open: the staff with its five slantwise slats, the funnel, the bar with its bracket, the pulley, and the disk E with its handle F and the cord.
Faili ya UsanifuBLENDCC0 - Free
9

Churn

Pour about 8 litres of heavy cream at about 15 °C, checked with the thermometer, into the bucket, set the dasher in its step, put on the lid and bar, and swing the handle quickly back and forth, timing it. When the butter comes, swing it slowly and gently to gather it, as the patent says. Lift off the bar and lid, take out the dasher and butter, pour the buttermilk into a bowl, wash the butter in cold water until it runs clear, salt and weigh it.

Vifaa kwa hatua hii:

Malai nzitoMalai nzito8 l
Chumvi ya Bahari MbichiChumvi ya Bahari Mbichi1 kipande
MajiMaji1 kipande

Zana zinazohitajika:

Kipima joto chenye kijiti kinachobaki ndaniKipima joto chenye kijiti kinachobaki ndani
Saa ya kupima mudaSaa ya kupima muda
Mizani ya dijitali ya jikoniMizani ya dijitali ya jikoni
Bakuli kubwa la kuchanganyia la chuma cha puaBakuli kubwa la kuchanganyia la chuma cha pua
10

Troubleshooting

Window-blind dasher churn troubleshooting.

Flow

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11

History and honest limits

**Samuel A. Kerr** of Arbor Hill, Augusta County, Virginia, US 28,757, 19 June 1860 (signed 9 May 1860), "Churn". He claimed only the manner of arranging the slats on a vibrating or turning staff, not the means of vibrating it. He allows solid or perforated slats and a cord or chain; our slat count, angle and sizes are ours.

Vifaa

14

Zana Zinazohitajika

16

Faili za muundo

2

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