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Lid-Hung Cutter Churn: Every Moving Part Lifts Out With the Lid
Martin

Imeundwa na

Martin

6. Oktoba 2026NO
28
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Lid-Hung Cutter Churn: Every Moving Part Lifts Out With the Lid

Warner found rotary dashers with "a step in the bottom of the churn for the end of the axis" hard to assemble with milk in the churn, easily broken if the axle missed its step, and hard to clean. Chapman Warner of Louisville, Kentucky, received US 6,527, dated 12 June 1849, for a churn whose vertical shaft and rotary dasher are suspended from the movable lid, with no pivot or step at the bottom. A hollow column on the lid carries two bearings; the dasher is a quadrangular frame of wings at the top, thin sharp vertical cutters, and cutting arms at the foot; fixed arms with holes hang from the lid to interrupt the cream's circular motion. This rung works out why the bearings sit far apart, then prints the column, rotor and breaker arms, hangs them from a pot lid, and makes butter.
Kati
About 4 hours, plus printing

Maagizo

1

Why two bearings far apart

Inapakia daftari la Jupyter…
2

A stepped rotary dasher and breakers before it

The embedded blueprint steps its dasher on the bottom and fixes breakers to the tub. Warner hangs both dasher and breakers from the lid.
3

Read US 6,527

"Making the moving parts of the churn consisting of a vertical shaft and rotary dasher constructed substantially as above specified, to be suspended and combined with the movable lid B, as above described thereby dispensing with a pivot or step at the lower end of shaft for the purposes set forth so that said moving parts can be readily lifted from the churn and again be replaced."
4

Print the parts

Print the rotor on its side: wings, two sharp vertical cutters and cutting arms in one frame. Print the column, two breaker arms and the crank arm. Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Vifaa kwa hatua hii:

Uzi wa PETGUzi wa PETG1 kipande

Zana zinazohitajika:

Printa ya 3D ya nyuzi (FDM)Printa ya 3D ya nyuzi (FDM)
5

Print the rotor

The rotor, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
6

Print the column

The column, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
7

Print the breaker arm

The breaker arm, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
8

Print the crank arm

The crank arm, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
9

The lid

Cut a plywood lid to sit on a stock pot about 220 mm across. Drill its centre for the shaft, a hole near the centre for air, and small holes near its edge for air to escape. Screw the column on over the centre, and the two breaker arms underneath, opposite each other, near the rim.

Vifaa kwa hatua hii:

Bati la mbao za kubandikaBati la mbao za kubandika1 kipande
Skrubu ya mti #8 x inchi 1Skrubu ya mti #8 x inchi 11 kipande

Zana zinazohitajika:

Msumeno wa kukata mikunjoMsumeno wa kukata mikunjo
Kekee cha BetriKekee cha Betri
Seti ya vichimbuziSeti ya vichimbuzi
Seti ya bisibisiSeti ya bisibisi
10

Shaft and crank

Glue the rotor on a 10 mm square hardwood shaft, rounded where it runs in the column, so it reaches to within about 15 mm of the pot's bottom. Pass it up through the lid and column and glue the crank arm and a dowel handle on top.

Vifaa kwa hatua hii:

Vijiti vya mbao ngumuVijiti vya mbao ngumu1 kipande
Gundi ya MbaoGundi ya Mbao1 kipande

Zana zinazohitajika:

Msumeno wa mkonoMsumeno wa mkono
Sandarusi (karatasi ya kusugua)Sandarusi (karatasi ya kusugua)
11

The build in 3D

FreeCAD model of this build, not of the patent: the pot cut away to show the rotor frame hanging from the lid on its shaft, clear of the bottom, a breaker arm from the lid, the column with its two bearings, and the crank.
Faili ya UsanifuBLENDCC0 - Free
12

Crank and make butter

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1.5 litres. Set the lid on with its rotor and crank steadily, sharp edges leading; time until the butter comes. Lift lid and rotor out together, then pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Hatua 12 - Image 1

Vifaa kwa hatua hii:

Malai nzitoMalai nzito1500 ml
Chumvi ya Bahari MbichiChumvi ya Bahari Mbichi1 kipande
MajiMaji1 kipande

Zana zinazohitajika:

Kipima joto chenye kijiti kinachobaki ndaniKipima joto chenye kijiti kinachobaki ndani
Saa ya kupima mudaSaa ya kupima muda
Mizani ya dijitali ya jikoniMizani ya dijitali ya jikoni
Bakuli kubwa la kuchanganyia la chuma cha puaBakuli kubwa la kuchanganyia la chuma cha pua
13

A rotor that wobbles, cutters that strike

Lid-hung cutter churn troubleshooting.

Flow

Loading...
14

History and honest limits

**Chapman Warner** of Louisville, Jefferson County, Kentucky, received US 6,527, dated 12 June 1849. His column had an arm for a bevel wheel meshing a pinion on the shaft's top; the cutters were an inch wide, sharp in front and grooved behind; he suggested wires between the shaft and the cutters to spread air through the cream. **Honest limits.** Our crank turns the shaft directly, without his bevel wheel and pinion, and printed parts and a stock pot stand in for his. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Vifaa

8

Zana Zinazohitajika

11

Faili za muundo

5

CC0 Umma Wote

Mchoro huu umetolewa chini ya CC0. Uko huru kunakili, kubadilisha, kusambaza, na kutumia kazi hii kwa madhumuni yoyote, bila kuomba ruhusa.

Saidia Mtengenezaji kwa kununua bidhaa kupitia Mchoro wao ambapo wanapata Kamisheni ya Mtengenezaji iliyowekwa na Wachuuzi, au unda marudio mapya ya Mchoro huu na uiunganishe kama kiungo katika Mchoro wako kuchangia mapato.

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