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Magnetiser: Capacitor-Discharge Magnet Charger with a Wire-Wound Fixture (Janicke, US 3,070,731, 1962)
Ed

Imeundwa na

Ed

3. Novemba 2026FI
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Magnetiser: Capacitor-Discharge Magnet Charger with a Wire-Wound Fixture (Janicke, US 3,070,731, 1962)

An impulse magnetiser. A capacitor is charged to a high voltage, then an ignitron dumps it all at once through a coil. The magnet sits inside the coil in a closed steel pot, so almost all of the flux goes through it. Result: a magnet charger that magnetises rods, bars and blocks in one pulse, with an interlocked lid. Source: J. M. Janicke, US 3,070,731 (1962). Unknown: voltages, capacitance, coil windings, field strength and sizes. Picture: the patent drawing.
Mtaalamu
Unknown

Maagizo

1

Build the charging supply

Feed a line switch from the mains through two fuses, with a pilot lamp. Wire a high-voltage transformer with two primaries, which a high-low switch puts in series or in parallel. Run its centre-tapped secondary to two mercury-vapour rectifier tubes, "or the like", with their own filament transformer, so they charge the energy-storage capacitor. A charging on-off switch with a red lamp switches the high-voltage side. A meter with multiplier resistors across the capacitor shows its voltage. Ours: toggle switches, neon lamps, a moving-coil meter. Not given: any voltage or value.

Vifaa kwa hatua hii:

Transfoma ya volteji ya juuTransfoma ya volteji ya juu1 high-voltage transformer
Neli ya kirekebishi ya mvuke wa zebakiNeli ya kirekebishi ya mvuke wa zebaki2 rectifier tubes
Transfoma ya Kushusha VoltejiTransfoma ya Kushusha Volteji1 filament transformer
Kapasita ya kuhifadhi nishatiKapasita ya kuhifadhi nishati1 storage capacitor
Mita ya paneli yenye koili inayosogeaMita ya paneli yenye koili inayosogea1 voltage meter
Kipingamizi kisichojulikanaKipingamizi kisichojulikana2 meter multipliers
Swichi ya mpiniSwichi ya mpini3 line, charging and high-low switches
FyuziFyuzi2 fuses
Taa ya kuashiria ya neoniTaa ya kuashiria ya neoni2 pilot and red lamps

Zana zinazohitajika:

Chuma cha kulehemiaChuma cha kulehemia
Koleo la kumenya wayaKoleo la kumenya waya
2

Add the delay and the bleeder

Put a thermal time-delay relay before the charging switch: about thirty seconds after switch-on it energises a control relay, which feeds the charging switch and holds itself on. A third contact of the control relay lifts a bleeder resistor off the capacitor while the charger runs. When the charger is shut down the relay drops out and the bleeder drains the dangerous high-voltage charge from the capacitor.

Vifaa kwa hatua hii:

Rile ya kuchelewesha mudaRile ya kuchelewesha muda1 thermal delay relay
ReleiRelei1 control relay, three contact sets
Kipingamizi kisichojulikanaKipingamizi kisichojulikana1 bleeder resistor

Zana zinazohitajika:

Chuma cha kulehemiaChuma cha kulehemia
Koleo la kumenya wayaKoleo la kumenya waya
3

Fit the ignitron firing circuit

Put an ignitron in the discharge path of the storage capacitor, as its switch. The meter's multiplier resistors also form a divider that charges a small firing capacitor. Pressing the push button discharges the firing capacitor through a small limiting resistor into the ignitron's igniter, and the ignitron conducts. Not given: the firing capacitor's type and value.

Vifaa kwa hatua hii:

IgnitroniIgnitroni1 discharge switch
Nyenzo isiyojulikanaNyenzo isiyojulikana1 firing capacitor
Kipingamizi kisichojulikanaKipingamizi kisichojulikana1 limiting resistor
Kitufe cha kubonyezaKitufe cha kubonyeza1 charge button

Zana zinazohitajika:

Chuma cha kulehemiaChuma cha kulehemia
Koleo la kumenya wayaKoleo la kumenya waya
4

Build the wire-wound fixture

Weld a hollow cylindrical shell onto a base plate on levelling legs, both of magnetic material, to make a pot. Cut slots through the shell and the base plate so they cannot act as a shorted single-turn winding. Set the coil inside the shell in potting compound, with ring-shaped end pieces and a hollow cylindrical core in it. Hinge a square magnetic cover on a post beside the shell, held by a collar and set screw, with a handle. An L-shaped plate on the cover closes a switch in the igniter circuit only when the cover is shut. Wire the coil between the storage capacitor and the ignitron anode. Ours: mild steel, enamelled copper wire, casting epoxy. Not given: sizes, turns.

Vifaa kwa hatua hii:

Bamba la chuma lainiBamba la chuma laini1 base plate and cover
Bomba la duara la chuma lainiBomba la duara la chuma laini1 shell
Waya wa shaba uliopakwa rangiWaya wa shaba uliopakwa rangi1 coil
Epoksi nyeusi ya kumwagaEpoksi nyeusi ya kumwaga1 potting compound
Metali isiyojulikanaMetali isiyojulikana1 end pieces, core, post, legs
Kibonyezo kidogo (kinachoendeshwa kwa mkono wa kibao)Kibonyezo kidogo (kinachoendeshwa kwa mkono wa kibao)1 lid interlock switch

Zana zinazohitajika:

Mashine ya kulehemu kwa upindeMashine ya kulehemu kwa upinde
Kekee cha NguzoKekee cha Nguzo
Seti ya bisibisiSeti ya bisibisi
Vipimo visivyojulikanaVipimo visivyojulikana
5

Charge a magnet

Put the magnet inside the core. Fill most of the air gap between it and the base plate and cover with soft iron, but leave a small gap near the cover, or the cover will be hard to swing open afterwards. Lay insulating material about 1/16 inch thick on top of the magnet. Close the cover, which arms the igniter switch, charge the capacitor, and press the button: one pulse magnetises it. Ours: wrought iron for the soft iron.

Zana zinazohitajika:

Ufito wa chuma kilichofuliwaUfito wa chuma kilichofuliwa
Kihami kisichojulikanaKihami kisichojulikana

Vifaa

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Zana Zinazohitajika

8

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