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N95 Respirator: Melt-Blown, Charged and Welded
Emma

Imeundwa na

Emma

11. Oktoba 2026SE
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N95 Respirator: Melt-Blown, Charged and Welded

The filter of an N95 respirator is nonwoven polypropylene made by melt blowing: molten polymer is pushed through a spinneret and jets of hot air stretch it into very fine fibres that land on a moving belt as a web. The fibres carry an electric charge, an electret, which helps them catch particles; charges can be put on such materials by corona discharge. Typical filter layers weigh 10–100 g per square metre. The filter is layered between cover webs, cut and ultrasonically welded; an aluminium strip is sealed in at the top as a nose clip, and the straps are stapled on.
Juu
Factory process

Maagizo

1

Melt-blow the filter

Melt polypropylene, extrude it through a spinneret and stretch it into fine fibres with hot air onto a moving belt.

Vifaa kwa hatua hii:

Chembechembe za polipropiliniChembechembe za polipropilini1 kg

Zana zinazohitajika:

Mstari wa kupuliza kiyeyuko (meltblown)Mstari wa kupuliza kiyeyuko (meltblown)
2

Charge

Give the filter web an electret charge.

Zana zinazohitajika:

Kifaa cha kuchaji kwa koronaKifaa cha kuchaji kwa korona
3

Layer and weld

Ply the filter between the cover webs in order, cut the stack and weld it ultrasonically.

Vifaa kwa hatua hii:

Utando wa kufunika usiofumwaUtando wa kufunika usiofumwa1 kipande

Zana zinazohitajika:

Mashine ya kuunganisha plastiki kwa mawimbi ya sautiMashine ya kuunganisha plastiki kwa mawimbi ya sauti
4

Nose clip and straps

Seal a soft aluminium strip in along the top as the nose clip, and staple on the straps.

Vifaa kwa hatua hii:

Utepe wa alumini wa kibano cha puaUtepe wa alumini wa kibano cha pua1 kipande
Kamba ya mpiraKamba ya mpira0.6 m

Vifaa

4

Zana Zinazohitajika

3

Blueprint zinazohusiana

Blueprint hizi zinashiriki maarifa — mbinu, vifaa au kanuni

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