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Rubber Compound: Raw Rubber Washed, Dried and Mixed with Sulphur on Hot Rolls (Thorpe, 1913)
How a rubber works of 1913 turned raw rubber into a 'mixing' ready for shaping and curing: the rubber is washed between corrugated rolls under running water, dried on racks, broken down on hot smooth rolls until plastic, and then worked together with fillers and finally sulphur into an even dough.
Very few goods were made of rubber and sulphur alone: pure mixings cost too much and are too soft for most uses.
Unknown: which fillers, and how much of them and of sulphur. Thorpe names the kinds of materials but gives no mixing.
Source: T. E. Thorpe, Dictionary of Applied Chemistry vol. IV (1913), pp. 586-587. Picture: Fig. 1, a washing machine.
Kati
3-4 days drying
Maagizo
1
1
Steep and wash the rubber
Steep and wash the rubber
Cut the raw rubber into lumps or slabs and steep them for some hours in warm water. Pass them again and again through corrugated, diamond-cut or fluted rolls running at a speed difference of 6 : 4 down to one tooth, with a stream of water on the rubber, until the rough crepe-like sheet is clean and thin.
Vifaa kwa hatua hii:
Bati la mpira lililokaushwa kwa moshi1 raw rubber
Maji1 warm, then runningZana zinazohitajika:
Kinu cha mpira cha roli mbili2
2
Dry on racks
Dry on racks
Hang the sheet on racks in a drying room until it holds only about 0.25-0.5 per cent moisture: about 3-4 days at about 80°F with good ventilation. Cooler, drier air is better, as warm rubber turns soft and tacky.
Zana zinazohitajika:
Kichanja cha Kukaushia3
3
Break it down
Break it down
Pass the dry rubber repeatedly through the steam-heated smooth rolls of the mixing machine, which run at different speeds, tightening the rolls gradually until the rubber is thoroughly plastic.
Zana zinazohitajika:
Kinu cha mpira cha roli mbili4
4
Mix in the fillers and sulphur
Mix in the fillers and sulphur
Add the other materials gradually: reclaimed rubber, ground waste, 'substitute' and other organic fillers first, then the minerals and the sulphur last. Work it into a thoroughly even dough without overworking ('tiring') the rubber.
Vifaa kwa hatua hii:
Nyenzo isiyojulikana1 fillers and minerals; not given
Unga wa sulfuri1 amount not givenZana zinazohitajika:
Kinu cha mpira cha roli mbiliVifaa
4- 1 raw rubberKishikilia Nafasi
- 1 warm, then runningKishikilia Nafasi
- 1 fillers and minerals; not givenKishikilia Nafasi
- 1 amount not givenKishikilia Nafasi
Zana Zinazohitajika
2- Kishikilia Nafasi
- Kishikilia Nafasi
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