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Screwdrivers: Drawn Wire, Cold-Formed Tips and Turned Handles
Emma

Imeundwa na

Emma

11. Oktoba 2026SE
23
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Screwdrivers: Drawn Wire, Cold-Formed Tips and Turned Handles

A screwdriver's shaft, or bar, starts as coiled steel wire drawn to size and annealed, about 1,350 °F (732 °C) for 12 hours. It is straightened and fed to a cold-forming press that cuts it to length and forms the tip and the "wings" that lock into the handle; Phillips tips have their four grooves cut in a separate operation. The bars are hardened in an in-line furnace at about 1,555 °F (846 °C), dropped into an oil quench and tempered at 450–500 °F (about 230–260 °C), then nickel-plated. Handles are usually cellulose acetate, extruded into bars, turned to shape and drilled, and the bar is pressed hydraulically into the handle.
Juu
Factory process

Maagizo

1

Draw and anneal the wire

Draw the coiled wire to the shaft diameter and anneal it at about 1,350 °F (732 °C) for 12 hours.

Vifaa kwa hatua hii:

Mzunguko wa fimbo ya waya ya felejiMzunguko wa fimbo ya waya ya feleji1 as required

Zana zinazohitajika:

Mashine endelevu ya kuvuta wayaMashine endelevu ya kuvuta waya
Tanuru la kulainisha metaliTanuru la kulainisha metali
2

Cold-form

Straighten the wire and cold-form each bar: cut to length, form the tip and the wings that key into the handle.

Zana zinazohitajika:

Mkandamizo wa kuunda kwa baridiMkandamizo wa kuunda kwa baridi
3

Harden and temper

Heat the bars in an in-line furnace at about 1,555 °F (846 °C), drop them into oil, then temper them at 450–500 °F.

Zana zinazohitajika:

Tanuru endelevu ya kukaza yenye kupoza kwa mafutaTanuru endelevu ya kukaza yenye kupoza kwa mafuta
Oveni ya kupoza kiasiOveni ya kupoza kiasi
4

Plate

Nickel-plate the bars against rust.

Vifaa kwa hatua hii:

NikeliNikeli1 as required
5

Make the handles

Extrude cellulose acetate into bars, turn the handles to shape and drill them.

Vifaa kwa hatua hii:

Chembechembe za selulosi asetatiChembechembe za selulosi asetati1 as required

Zana zinazohitajika:

Lathe ya kiotomatikiLathe ya kiotomatiki
6

Assemble

Press each bar hydraulically into its handle.

Zana zinazohitajika:

Mkandamizo wa haidroliki wa kuunganishaMkandamizo wa haidroliki wa kuunganisha

Vifaa

3

Zana Zinazohitajika

7

CC0 Umma Wote

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