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Slatted-Wing Concave-Hub Churn: Flanged Wings Lift the Butter, a Hollow-Sided Hub Rolls It Up
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8. Oktoba 2026GB
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Slatted-Wing Concave-Hub Churn: Flanged Wings Lift the Butter, a Hollow-Sided Hub Rolls It Up

William Brown of Duncannon, Pennsylvania, received US 20,189, dated 11 May 1858, for a revolving churn dasher: four wings of slats that let the cream through, flanges across their ends that hold the butter, and a solid hub with concave sides into which the butter falls and rolls together. This rung prints the hub and wings at tabletop scale and turns them on a dowel in a storage container.
Kati
About 4 hours, plus printing

Maagizo

1

Slats and gaps

Inapakia daftari la Jupyter…
2

Box churns with a turning dasher, before it

Porter turned float boards on crossed arms; Brown slats the wings, flanges their ends and hollows the hub.
3

Read US 20,189

"As fast as the butter is produced the flanges collect and retain it upon the slatted wings until the wings arise out of the cream and assume a position which compels it to fall into the concaves of the solid hub."
4

Print the parts

Print the hub standing on end, four wings flat with the flange up, two end caps, the crank and the collar. Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Vifaa kwa hatua hii:

Uzi wa PETGUzi wa PETG1 kipande

Zana zinazohitajika:

Printa ya 3D ya nyuzi (FDM)Printa ya 3D ya nyuzi (FDM)
5

Print the hub

The hub, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
6

Print the wing

The wing, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
7

Print the end cap

The end cap, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
8

Print the crank

The crank, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
9

Print the collar

The collar, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
10

Container and axle

Use a container at least 230 mm long, 180 mm wide and 200 mm deep inside. Drill a 10.5 mm hole in the middle of each end wall, 100 mm above the inside floor. Cut a 10 mm dowel 310 mm long as the axle and sand it.

Vifaa kwa hatua hii:

Chombo cha kuhifadhi cha daraja la chakulaChombo cha kuhifadhi cha daraja la chakula1 kipande
Vijiti vya mbao ngumuVijiti vya mbao ngumu1 kipande

Zana zinazohitajika:

Kekee cha BetriKekee cha Betri
Msumeno wa mkonoMsumeno wa mkono
Sandarusi (karatasi ya kusugua)Sandarusi (karatasi ya kusugua)
11

Assemble the dasher

Slide the four wings into the hub's slots, every flange facing the same way round. Screw an end cap on each end with four M3 screws. Push the axle through one end wall, the hub and the other wall. Drill 2.5 mm through the axle at the hub's cross hole and fix it with an M3 screw; fit the crank on one end and the collar on the other the same way.

Vifaa kwa hatua hii:

Skrubu za mashineSkrubu za mashine1 kipande

Zana zinazohitajika:

Kekee cha BetriKekee cha Betri
Seti ya bisibisiSeti ya bisibisi
12

The build in 3D

FreeCAD model of this build: the container cut open, the hub with four concave sides, four slatted wings in its dovetails with their flanges all one way, the end caps, the dowel axle, the crank and the collar.
Faili ya UsanifuBLENDCC0 - Free
13

Churn and roll

Pour in 2 litres of heavy cream at about 15 °C, checked with the thermometer. Turn the crank so the flanges lead, and time it with the stopwatch. Keep turning once the butter comes: the flanges lift it out of the cream and drop it into the hub's concaves, where it gathers into a roll. Lift the dasher out, pour off the buttermilk, wash the butter in cold water until it runs clear, work in a pinch of salt and weigh it.

Vifaa kwa hatua hii:

Malai nzitoMalai nzito2 l
Chumvi ya Bahari MbichiChumvi ya Bahari Mbichi1 kipande
MajiMaji1 kipande

Zana zinazohitajika:

Kipima joto chenye kijiti kinachobaki ndaniKipima joto chenye kijiti kinachobaki ndani
Saa ya kupima mudaSaa ya kupima muda
Mizani ya dijitali ya jikoniMizani ya dijitali ya jikoni
Bakuli kubwa la kuchanganyia la chuma cha puaBakuli kubwa la kuchanganyia la chuma cha pua
14

Troubleshooting

Slatted-wing churn troubleshooting.

Flow

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15

History and honest limits

**William Brown** of Duncannon, Perry County, Pennsylvania, US 20,189, 11 May 1858, signed 13 April 1858. He hung the dasher in the churn box "in the usual manner" and claimed the slatted wings, the flanges and the solid concaved hub in combination. He wrote that slats parallel with the hub would do in a measure, but set them at right angles so the butter rolls to the centre with less obstruction. Our container, sizes, dovetails and printed parts are ours. FDM prints hold food in their layer lines, so wash well and replace when worn.

Vifaa

7

Zana Zinazohitajika

9

Faili za muundo

6

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