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Sliding-Bar Air-Tube Dasher Churn: Churn Low, Then Raise the Bar and Turn Back to Gather
Millie

Imeundwa na

Millie

7. Oktoba 2026NL
35
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Sliding-Bar Air-Tube Dasher Churn: Churn Low, Then Raise the Bar and Turn Back to Gather

William H. Truesdell of Elgin, Illinois, received US 18,936, dated 22 December 1857, for a dasher bar that slides on the upright shaft, with an inclined board and an air tube at each end. It churns near the bottom; then it is raised to the surface and turned gently back, "the inclined boards forming chambers" to gather the butter. This rung prints the dasher bar, collar, step and gears, builds the churn and makes butter.
Kati
About 4 hours, plus printing

Maagizo

1

Down to churn, up to gather

Inapakia daftari la Jupyter…
2

Lifting to gather, before it

Dickinson lifts his breakers to gather; Truesdell lifts the whole dasher bar to the surface.
3

Read US 18,936

"After the butter is produced, the bar D is raised to the surface, or nearly to the surface, of the cream and is supported in proper position by the pin (h) which is inserted in the shaft B below the collar (g). By turning the shaft B, gently in a reverse direction the butter will be collected, the inclined boards (i) forming chambers to receive it."
4

Print the parts

Print the dasher bar with its inclined boards, the collar, the step, the crown wheel, the pinion and the standard. Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Vifaa kwa hatua hii:

Uzi wa PETGUzi wa PETG1 kipande

Zana zinazohitajika:

Printa ya 3D ya nyuzi (FDM)Printa ya 3D ya nyuzi (FDM)
5

Print the dasher bar

The dasher bar, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
6

Print the collar

The collar, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
7

Print the step

The step, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
8

Print the crown wheel

The crown wheel, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
9

Print the pinion

The pinion, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
10

Print the standard

The standard, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
11

Bar, tubes and collar

Glue an 8 mm food-grade tube into each socket so its top stands above the cream, slightly inclined. Slide the bar onto a 10 mm square hardwood shaft standing in the step in a round food-grade container. Hang the bar from the collar by four 3 mm stainless rods, and drill the shaft for a pin under the collar at the churning and the gathering heights.

Vifaa kwa hatua hii:

Bomba la PVCBomba la PVC1 kipande
Epoksi ya Sehemu MbiliEpoksi ya Sehemu Mbili1 kipande
Vijiti vya mbao ngumuVijiti vya mbao ngumu1 kipande
Chombo cha kuhifadhi cha daraja la chakulaChombo cha kuhifadhi cha daraja la chakula1 kipande
Ufito wa chuma lainiUfito wa chuma laini1 kipande

Zana zinazohitajika:

Msumeno wa chumaMsumeno wa chuma
Kekee cha BetriKekee cha Betri
Seti ya vichimbuziSeti ya vichimbuzi
12

Lid, gears and crank

Fix half the lid with a hole for the shaft, the pinion on its top and the standard with the crown wheel meshing it; screw a dowel handle into the wheel.

Vifaa kwa hatua hii:

Ufito wa chuma lainiUfito wa chuma laini1 kipande
Vijiti vya mbao ngumuVijiti vya mbao ngumu1 kipande
Skrubu ya mti #8 x inchi 1Skrubu ya mti #8 x inchi 11 kipande

Zana zinazohitajika:

Seti ya bisibisiSeti ya bisibisi
Kekee cha BetriKekee cha Betri
13

The build in 3D

FreeCAD model of this build: the container cut away to show the dasher bar low on the shaft with its inclined boards and air tubes, the collar and rods above, and the crown wheel and pinion.
Faili ya UsanifuBLENDCC0 - Free
14

Churn low, gather high

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 2 litres. With the bar low, crank steadily; time until the butter comes. Raise the bar to the surface, pin the collar there, and crank gently the other way to gather the butter. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Hatua 14 - Image 1

Vifaa kwa hatua hii:

Malai nzitoMalai nzito2000 ml
Chumvi ya Bahari MbichiChumvi ya Bahari Mbichi1 kipande
MajiMaji1 kipande

Zana zinazohitajika:

Kipima joto chenye kijiti kinachobaki ndaniKipima joto chenye kijiti kinachobaki ndani
Saa ya kupima mudaSaa ya kupima muda
Mizani ya dijitali ya jikoniMizani ya dijitali ya jikoni
Bakuli kubwa la kuchanganyia la chuma cha puaBakuli kubwa la kuchanganyia la chuma cha pua
15

Troubleshooting

Sliding-bar churn troubleshooting.

Flow

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16

History and honest limits

**William H. Truesdell** of Elgin, Kane County, Illinois, US 18,936, 22 December 1857. He did not claim bringing air into the cream, nor adjusting dashers broadly; he claimed the bar and its inclined boards that let air in turning one way and form chambers to gather the butter turning the other. Printed parts and a container stand in for his. FDM prints hold food in their layer lines, so wash well and replace when worn.

Vifaa

10

Zana Zinazohitajika

9

Faili za muundo

7

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