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Spring-Wire Twin Dash Churn: Two Hinged Dashes Rocked by a Sprung Wire on a Crank
YourGrandma

Imeundwa na

YourGrandma

6. Oktoba 2026IS
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Spring-Wire Twin Dash Churn: Two Hinged Dashes Rocked by a Sprung Wire on a Crank

Dugdale made the link between crank and dashes a spring. Samuel G. Dugdale of Richmond, Indiana, received US 8,219, dated 15 July 1851, for a churn: a water-tight box 16 inches long, nine wide and twelve deep, with two perforated dashes seven by six inches hung by hooks on staples three inches above the bottom at each end. A shaft with a three-inch crank turns in grooves in the box's edges, held down by the lid; an elastic wire bent round the crank, closed into an eye, has its ends hooked into staples on the dashes, "in such a manner that it will accommodate itself to the opening and closing of the same." This rung works out the dashes' swing, then prints the two dashes and shaft bearings, bends the spring wire, and makes butter.
Mwanzo
About 2 hours, plus printing

Maagizo

1

The dashes' swing

Inapakia daftari la Jupyter…
2

Two dashers worked from one motion before it

The embedded blueprint links two dashers with levers. Dugdale links his two hinged dashes to one crank with a single sprung wire.
3

Read US 8,219

"It will be noticed, also, that when the handle is raised perpendicular, the crank to which the wire is attached will be parallel to it, and the ends of the wire attached to the dashers, will be extended, and as the handle is turned from you the springs act upon the dashers tending to force them down, thereby facilitating the operation."
4

Print the parts

Print two perforated dashes with their hooks and staple and two shaft bearings. Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Vifaa kwa hatua hii:

Uzi wa PETGUzi wa PETG1 kipande

Zana zinazohitajika:

Printa ya 3D ya nyuzi (FDM)Printa ya 3D ya nyuzi (FDM)
5

Print the dash

The dash, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
6

Print the shaft bearing

The shaft bearing, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
7

Box and staples

Take a food-safe box about 240 × 135 × 180 mm, about three fifths of his. Screw a stainless screw-eye into each end 30 mm above the bottom as the staples, and hang a dash on each by its hooks, holes toward the middle. Screw the bearings to the box's long edges at the middle.

Vifaa kwa hatua hii:

Chombo cha kuhifadhi cha daraja la chakulaChombo cha kuhifadhi cha daraja la chakula1 kipande
Skrubu ya mti #8 x inchi 1Skrubu ya mti #8 x inchi 11 kipande

Zana zinazohitajika:

Kekee cha BetriKekee cha Betri
Seti ya vichimbuziSeti ya vichimbuzi
Seti ya bisibisiSeti ya bisibisi
8

Crank and spring wire

Bend a 6 mm steel rod into a shaft with a 45 mm crank in the middle and a handle at one end, and lay it in the bearings. Bend spring-steel wire once round the crank pin into an eye and hook its two ends into the dashes' staples, so the wire is a little stretched with the crank up.

Vifaa kwa hatua hii:

Ufito wa chuma lainiUfito wa chuma laini1 kipande
Waya wa chuma cha kamaniWaya wa chuma cha kamani1 kipande

Zana zinazohitajika:

Spana inayoweza kurekebishwaSpana inayoweza kurekebishwa
Msumeno wa chumaMsumeno wa chuma
9

The build in 3D

FreeCAD model of this build, not of the patent: the box with one side off to show the two perforated dashes hooked to the ends, the spring wire from the crank to their inner ends, and the shaft.
Faili ya UsanifuBLENDCC0 - Free
10

Crank and make butter

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 2 litres, enough to cover the dashes. Fit the lid over the shaft and turn the handle steadily; time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Hatua 10 - Image 1

Vifaa kwa hatua hii:

Malai nzitoMalai nzito2000 ml
Chumvi ya Bahari MbichiChumvi ya Bahari Mbichi1 kipande
MajiMaji1 kipande

Zana zinazohitajika:

Kipima joto chenye kijiti kinachobaki ndaniKipima joto chenye kijiti kinachobaki ndani
Saa ya kupima mudaSaa ya kupima muda
Mizani ya dijitali ya jikoniMizani ya dijitali ya jikoni
Bakuli kubwa la kuchanganyia la chuma cha puaBakuli kubwa la kuchanganyia la chuma cha pua
11

Dashes that jump off, a wire that kinks

Spring-wire twin dash troubleshooting.

Flow

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12

History and honest limits

**Samuel G. Dugdale** of Richmond, Wayne County, Indiana, received US 8,219, dated 15 July 1851. His dashes were half an inch thick with holes leaving 2½ inches plain at the hung ends; collars kept the shaft from slipping; it could be turned by a handle or a pinion on a driving wheel. He claimed "the application of the spring wire ... which connects the crank with the dashers." **Honest limits.** A food-safe box at about three-fifths scale and printed dashes stand in for his. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Vifaa

8

Zana Zinazohitajika

10

Faili za muundo

3

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